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Thread: Defender Puma 2.2 intercooler hose to throttle body should be replaced

  1. #11
    Join Date
    Jan 2015
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    Ken,

    Hand access to the intercooler Inlet is lot easier if you partly unscrew and move the lower half of the fan shroud out of the way. Similarly remove the bent metal pipe for hand access at the throttle body end.

    Now some mod ... Since the new hose is a bit thicker it sits very snug to the lower fan shroud in my case and "May rub" so to get around this i have used some of this with the flat side glued to the shroud and the corrugated side cradles the hose:
    Defender Puma 2.2 intercooler hose to throttle body should be replaced-screen-shot-2017-01-29-9.31.59-pm.jpg

    Good luck tomorrow

    Cheers,
    pd
    Attached Images Attached Images

  2. #12
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    Jan 2016
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    Thanks for the info PD.
    Yep, it's tight in there and I've got the skun hand to show for it. I'll take your tips on gourd and remove the shroud, I'm just wasting time and energy other wise.
    Good on you.
    Ken

  3. #13
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    No worries Ken!

    By the way consider using new clamps as I ended up replacing the original hose clamps

  4. #14
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    Sep 2016
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    lubricating hose ends?

    is it legitimate to lubricate the ends of the hoses/fittings to help get them on? like a squirt of silicon spray? or it that increasing blow-off likelyhood?

  5. #15
    Tombie Guest
    Quote Originally Posted by ninetubes View Post
    is it legitimate to lubricate the ends of the hoses/fittings to help get them on? like a squirt of silicon spray? or it that increasing blow-off likelyhood?


    Being very serious - Use Personal Water based Lube.
    Dries off and doesn't lead to the hoses sliding off under pressure.

  6. #16
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    What flavour works best Tombie?😉

  7. #17
    Tombie Guest
    Quote Originally Posted by Baytown View Post
    What flavour works best Tombie?Defender Puma 2.2 intercooler hose to throttle body should be replaced


    UltraGlide, allows you to take a Cadillac and park it in a Dog house!

  8. #18
    Join Date
    Sep 2016
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    done

    so i ventured into the garage last night armed with my lube and a can-do-attitude, to undertake this the final of the 3 IC hoses I've replaced. I used the BAS ones with the up-rated IC.

    I opted for the "remove the steel pipe and pre-fit the elbow" method which took me about an hour.

    for any one interested, here is what i found was req'd:

    1/4" flexible drive & 7mm socket - for hose clamps
    OEM style self retaining hose clamps - hard to get the loose ones into position.
    10mm spanner - for the steel pipework
    personal lube (and suitable excuse as to why you're disappearing into the garage with it!)
    long screwdriver - used from underneath, handle end against the hose to help push it on
    Gloves - to help reduce blood loss
    Arms the size of twigs
    A mild self-harm disorder
    A burning desire to finish what you started

    this is best summarised a job for someone else...


    interestingly, i'm glad i did it, as the hose clamps were pretty loose and i wouldn't like to be trying to push it back on by the side of the road/scrub. The bolts for the steel pipe by contrast were tight enough to hold the whole car together.

  9. #19
    Tombie Guest
    Works well doesn't it.... Defender Puma 2.2 intercooler hose to throttle body should be replacedDefender Puma 2.2 intercooler hose to throttle body should be replaced

  10. #20
    Join Date
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    Quote Originally Posted by ninetubes View Post
    so i ventured into the garage last night armed with my lube and a can-do-attitude...
    I bet that's not the first time hey

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