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Thread: Tdi 130 - clutch issues

  1. #1
    Join Date
    Sep 2008
    Location
    Geelong, VIC
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    Tdi 130 - clutch issues

    I've been nursing a leaking transfer and an unknown gearbox/transfer whine in the 130 for a while now, and planning to pull them out for a rebuild over the winter when I'm not using it so much.

    Driving home yesterday I put my foot on the clutch and got a bit of a clunk, lower pedal than normal (but still disengaging), followed by a bit of a bearing squeal which went away quickly. Still drives OK but today I have varying levels of squeal with the pedal depressed.
    I'm picking the release bearing has given up - either seized or collapsed.
    Clutch has unknown history as it was in there when I bought the vehicle a few years back, but has been fine with no shudder or slip etc. I'm only using it on-road and no towing etc.

    I'm pushed for time over the next few weeks but don't really want it to crap itself and leave me stranded so considering just pulling the gearbox/transfer back and throwing a new bearing in there to keep it going until winter.
    I'll likely grab a complete clutch kit in case the pressure plate fingers are really worn, but don't want to get into stuffing around machining the flywheel when its all going to come apart again in a few months.

    Anyone give me a feel for how long its likely to take to pull the box back and do the bearing? Possibly its even easier to pull the engine?

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  2. #2
    Join Date
    Sep 2007
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    Don't trust it and plan for a broken/punched through clutch actuator arm.
    About a day to remove the floor, slide back and replace. Soak the floor screws in WD40 or similar asap.

  3. #3
    Join Date
    Sep 2008
    Location
    Geelong, VIC
    Posts
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    Thanks.
    Knew of the clutch fork issue but thought it was an all or nothing problem. Just been reading up on it and that's not the case...
    Hmmm - I've got a few spare cast forks from D1's and Counties. Wonder if they are the same dimensions as these pressed ones.....

    Good pointer about getting some penetrant onto the screws.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  4. #4
    Join Date
    Sep 2007
    Posts
    577
    Total Downloaded
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    After the funny feel mine did 5 cycles before letting go in an underground carpark. Bugger!

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