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Thread: Defender TD5 ABS and TC help

  1. #11
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    Quote Originally Posted by djam1 View Post
    I do own a TD5 Defender and have been through all this in the past.
    I would trust Erich's advice as he knows what he is talking about but to be honest I would be 99% sure that my Defender has D2 Shuttle valves in it.
    I know at one point we put a D2 coil pack (front plate) on mine to test it.
    Ask Ian at Jobsons he will know if they fit.
    I was always afraid of the bleeding after this process and you will need to bleed it.
    When you take the unit out you have to take all the pipes off and air will enter.
    I always found the bleeding to be relatively simple but I was using both a Nanocom and a Hawkeye without one of these it will likely be more difficult.
    If you are not confident with brakes dont take any chances if you get it wrong it will be trouble for you.
    From memory to get the modulator out you need to undo the brake pedal box to give you some room, then take the pipes and cable off before undoing the front mount bolt. Hold your tongue right and with a little use of the all Australian adjective you should be able to twist it out after bending the pipes.
    It really is a pig of a job

    This should fix all problems https://www.allfourx4.com.au/ABS-Modulator-Shuttle-Valve-Repair-Kit-for-all-Land-
    Rover-Discovery-2-Wabco-OEM-SWO500040

    This will fix the Shuttle Valves http://www.allfourx4.com.au/epages/s...&SearchButton=

    I have never replaced the little O rings but can see the point that they make on the US site from memory the manual says its acceptable to find some fluid near the shuttle valves just not too much.
    I wouldnt go the whole hog with the valve body send it to Jobsons pretty sure it will be cheaper.

    I have no connection to Jobsons just a satisfied customer
    I have used All 4X4 for years and know the owners so am associated in a sense
    Do you reckon I could just remove the Shuttle Valve with all the pipes and modulator still in place? If this was possible then would I still need to bleed the brakes? I do a brake fluid change. It is due but without a scan tool then that makes it hard.

    I have bought from allfourx4 before. They are good as is Roverlord. No shortage of places or shops to buy our stuff!

    I am getting onto Jobson about this thoughts and his fix but based on what the LR specialist told me (didn't give me the fault code) it is just the Shuttle Valve so hopefully no need for the "whole hog fix" lol.

  2. #12
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    Quote Originally Posted by jbe View Post
    Been there, mate.
    Firstly, I think you will need a diagnostic tool like Nanocom or Hawkeye to properly diagnose the issue. If you start randomly replacing bits, it can become very expensive very quickly.
    To be honest, the Wabco ABS/TC system in the Defenders is a fairly crappy design.
    It could be one of the ABS sensors which should log a fault in the ECU.
    It could also be the shuttle valve or the ABS pump in the modulator. A new modulator is about $3500 for the Defender afaik. The Disco modulator is differently valved from the Defender module.

    I had a dead pump and my workshop managed to seperate the valve body and use a reconditioned pump from a Disco unit; much cheaper and still works one and a half years later.

    My learning curve ion this subject was very steep & expensive :-).
    Land Rover ownership is very steep and expensive! Lol. I have wanted to buy a Nanocom for ages but just never have the money as I am always having to fix other things first. This is the first time I have needed to read a fault or ECU in 4-5 years of ownership

  3. #13
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    Quote Originally Posted by Scotty85 View Post
    Do you reckon I could just remove the Shuttle Valve with all the pipes and modulator still in place? If this was possible then would I still need to bleed the brakes? I do a brake fluid change. It is due but without a scan tool then that makes it hard.

    I have bought from allfourx4 before. They are good as is Roverlord. No shortage of places or shops to buy our stuff!

    I am getting onto Jobson about this thoughts and his fix but based on what the LR specialist told me (didn't give me the fault code) it is just the Shuttle Valve so hopefully no need for the "whole hog fix" lol.
    The only way I can see of getting the shuttle valves out in a Defender without undoing the pipes would be to either remove the mudguard or attack the body with an angle grinder.
    If you did manage to do it you might still need to bleed it not sure.

  4. #14
    Simeon Guest
    Just bleed the brakes. Get a pressure bleeder that either is pressurised by an air line or uses a hand pump. This will always do the best job possible for a home / shade tree mechanic.

  5. #15
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    Members with Diagnostic Equipment map (updated 1/2015)

    Members with Diagnostic Equipment map (updated 1/2015)

  6. #16
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    The discovery complete modulators fit and are the same. Perform option b and the fault is gone forever.

    The disco modulators are very cheap second hand compared to a defender one...

    Jc
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  7. #17
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    Quote Originally Posted by justinc View Post
    The discovery complete modulators fit and are the same. Perform option b and the fault is gone forever.

    The disco modulators are very cheap second hand compared to a defender one...

    Jc
    When I looked into it, the ports were labelled differently between Disco and Defender modulator units on the images I looked up. Are you saying that the brake lines into the ABS modulator block, i.e. FL RR FR RL between the disco and Defender units?

  8. #18
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    Weve done quite a few now... no issues there.
    Jc
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  9. #19
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    Quote Originally Posted by justinc View Post
    Weve done quite a few now... no issues there.
    Jc
    Really? Is there an actual difference between the Defender and Disco units besides the location of the brake line ports? I know the Disco has the 3rd "Hill Assist Function". I would have thought the ABS brakes would not apply the brake to the correct wheel if the port was routed to the wrong port? I wonder why Land Rover would make the Modulator's different between the 2 types of vehicles if they both worked exactly same? To make extra $$?

  10. #20
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    Quote Originally Posted by Simeon View Post
    Just bleed the brakes. Get a pressure bleeder that either is pressurised by an air line or uses a hand pump. This will always do the best job possible for a home / shade tree mechanic.
    I am going to have to try this I think, unless I can convince the other half about getting a Nanocom....

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