What I want to achieve is to keep the ground clearance I currently have when loaded, if not a little more, Keeping in mind conforming to a no. of parameters. The sway bars have to stay for on road handling, it can't look too stupid, If polyairs won't let it articulate fully, they are not going on.
I did a couple of measurements today.
I had the tray loaded with the gear from the bbq yesterday, not a heap, but enough to let the rear move a bit, and the roof tent perched on top and around 40-50 litres of deisel on board.
Static measurements were.
All Measurements in mm
Bump Stop Clearances: LF 90 RF 100 LR 120 RR 120
Wheel Travel: LF 505 RF 520 LR 500 RR 500 (keep in mind my tub has flares fitted)(default-measured from bottom of flare in vertical line to drive flange centre)
Spring Length: LF 270 RF 275 LR 340 RR340
Shock Length: LF 535 RF 540 LR 470 RR 470 (not eye-eye, body and piston length)
Prop shaft to Sway bar: 60
As I mentioned earlier, the front left has around 10mm sag
Then I got out some ramps and wood and set them at 300mm and cross axled the girl, and took some more measurements.
Ramps were on RF and LR
Bump Stop Clearances: LF 150 RF 50 LR 70 RR 160
Wheel Travel: LF 640 RF 375 LR 375 RR 600
Spring Length: LF 350 RF 210 LR 280 RR 410
Space left before being coil bound: RF 100 LR 100
Shock Length: LF 600 RF 470 LR 400 RR 500
Clearance to Guard: RF 150 LR 150(measured on tne continuing arc of travel)
Clearance Tyre to spring/shock tower: RF 45 LR 50
Then I swapped and measured again, and came up with the same measurements, and got a new one.
Prop shaft to sway bar: 40mm
Now looking at all this I still have 50mm left in the front which some extra weight would soak up, and 70 in the rear. Should not get coil bound either. I still have around 30mm in the front too until the spring hits free length and overextends or lifts, depending on shock stroke length. Was enough to unload the front left to spin a bit without the lockers on. Still have plenty of brake line left.
Working on standard HD springs that I have and that averageing out left and right free lengths at around 15" and 225lbs and where they sit loaded it works out around 430kg on each corner. SOOOO....
255lb springs at the same free length will only give me around 13mm lift, or around 113mm at the bump stops. Might need to look around for 6" diameter coils at 255 around 16" or so. Will put spacers in the sway bar if I have any clearance issues.
Watch this space
CC



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