View Full Version : How to open a buggered door ?
VladTepes
6th March 2012, 12:15 PM
The front passenger side door on the Defender (1995) won’t open.
 
There is obviously a problem with the internal handle/lock mechanism – hopefully just a bent metal rod or something easily fixed.
 
The problem is, of course, that to get to the mechanism I need to open the door.
 
Any suggestions as to how I might go about it?
 
Thanks.
rainman
6th March 2012, 01:02 PM
I recently managed to pull off a rear door card with the door closed, but the bottom rear corner on the front is going to be the main problem. Are you able to lever the top rear corner off enough to get your hand down in there to pop the mechanism? You'll of course need to remove the lock button surround (Escutcheon Sill). I find using a large flat blade screwdriver to pry the card off helps preserve the crumby clips a little. Work your way along to get as close as possible to the clip that you're trying to pop. Have you seen inside your doors before Vlad? Do you still have the plastic dust sheet?
James.
VladTepes
6th March 2012, 02:03 PM
Hmm can't recall if there was any plastic dust sheet in that one. I know the ones that are there are in bad nick.
Why?
 
 
There must be anotehr way if you can;t get the door card off.
I suppose there is the option of removing the hinges but that probably causes all sorts of other dramas.
rainman
6th March 2012, 02:18 PM
Having the plastic there will just make it a little harder if you're trying to get your hand in there with only one corner of the card off. No big deal though. It pulls away from the original glue much easier than it does from the Sikaflex 227 that I used :eek:.
Give it a go! get Chrissy to stick her no doubt smaller hand in there while you hold the card :cool:.
James.
goingbush
6th March 2012, 02:29 PM
how about removing the door card from the other one that you can open,
then you will see how it works and be able to find a solution.
if all else fails ....
https://www.aulro.com/afvb/images/imported/2012/03/1157.jpg
VladTepes
6th March 2012, 02:40 PM
That's obviously an American solution... they love their "woodies" over there.
isuzurover
6th March 2012, 02:47 PM
how about removing the door card from the other one that you can open,
then you will see how it works and be able to find a solution.
Good idea!
Judo
6th March 2012, 03:37 PM
I've had this happen on my Disco a few times now. Every time I sit there elbowing and repeatedly trying the handle with all kinds of different forces on the door to try and get it to catch. Every time I have given up and decided to try again the next day. Every time the next day the door opens first time. :D
So my suggestion is smack it around a bit today, then try again tomorrow. Fool proof plan.
wilga
6th March 2012, 06:32 PM
its not hard ten minutes screws out of door handle, pop up plastic clip from behind lock button , remove screw from behind inner handle lever , slid circlip from window winder and youll probably find the retainer ring that should be on the internal wire has slipped of and rolling around in the door
VladTepes
7th March 2012, 11:51 AM
Oops just notice an error in my OP.
 
It's the REAR passenger side door that won't open.
 
(In case that makes a difference)
 
Judo - been trying that for months ! No go.
 
wilga yeah mate I know the things that need to be removed just wasn't sure whether that would be enough to get down in there to open the damn thing.
rainman
7th March 2012, 12:00 PM
Oh! If it's the REAR, it can be removed with the door shut (assuming your 95 130 DC is the same as my 95 130 DC ;)). I did it a few weeks ago. You might need to remove your jack, if it's still in the it's original location, but apart from that it's no big deal.
James.
isuzutoo-eh
7th March 2012, 12:09 PM
One of these will let you get in from the outside:
https://www.aulro.com/afvb/images/imported/2012/03/1133.jpg
then just chequerplate over like in this thread:
http://www.aulro.com/afvb/90-110-130-defender-county/145766-door-chequer-plate.html
Judo
7th March 2012, 02:16 PM
Judo - been trying that for months ! No go.
:( Damn.. looks like I'm no help then! Good luck.
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