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Milton477
13th June 2016, 10:45 PM
My halogen headlights have left me underwhelmed. Not sure about a bullbar at this stage so I needed an interim measure to improve the lighting. Found this:
32inch 300W Curved Philips Spot Flood LED Work Light BAR SUV Offroad Lamp 30" | eBay (http://www.ebay.com.au/itm/152046456391) 32inch 300W Curved PHILIPS Spot &Flood LED Work Light Bar SUV Offroad Lamp 30"
Knocked up some brackets that mount behind the front grill & protrude through as per another post somewhere....The curve exactly matches the curve of the grill & the bar does not protrude beyond the bumper.

http://www.aulro.com/afvb/attachment.php?attachmentid=110139&stc=1&d=1465825054

For distance, it does not come close to spots but lights up the world for the first 100m more than adequately & completely drowns the halogen lights. I did not notice any difference in radiator temps during the last 1000 km traveled while towing but then it hasn't been above 30deg.

Tombie
13th June 2016, 10:52 PM
Lekker [emoji106]

LandyAndy
14th June 2016, 07:33 AM
Looks good.Something I would like once I get a roof rack.
Beware the temp gauge,as far as I know its a computer generated thought bubble like the D2.Unless you are using an OBD reader to get the temperature.
Andrew

DI5CO
14th June 2016, 09:58 PM
Hi Milton
Do you have any pics of the brackets or how you mounted them? I miss my old light bar from my D2 and even though I have xenon they aren't as good as the light bar for closer distances.
What about vibrations? Does the bar move/vibrate around much? And lastly, where did you mount the light switch?
Thanks
Dave.

eddomak
15th June 2016, 12:01 PM
Hi Milton - looks great! Thanks for the link! Any pictures available that compare the light outputs of (eg low beam only, low and high beam, low and high and light bar?)

harry
19th June 2016, 05:12 PM
I fitted mine into the grille,

Milton477
23rd June 2016, 10:11 PM
Hi Milton
Do you have any pics of the brackets or how you mounted them? I miss my old light bar from my D2 and even though I have xenon they aren't as good as the light bar for closer distances.
What about vibrations? Does the bar move/vibrate around much? And lastly, where did you mount the light switch?
Thanks
Dave.

Sorry, no pics of the brackets. They are "T" shaped & mount to existing holes in the radiator mounting. Once through the grill, I had to make 2 "L" shaped brackets that mount on the first 2 to accommodate the width of the bar. Everything was made from 5mm flat bar. There is a small amount of vibration on corrugations but quite acceptable for me. The switch is called a mouse switch I think & is double sided taped to the dash next to the headlight switch.

Milton477
23rd June 2016, 10:23 PM
Hi Milton - looks great! Thanks for the link! Any pictures available that compare the light outputs of (eg low beam only, low and high beam, low and high and light bar?)

These pictures do not do the lights justice: I need to find a quiet patch of highway where the difference is more noticeable & I can stop & take photos.

Low beam:

http://www.aulro.com/afvb/attachment.php?attachmentid=110550&stc=1&d=1466687714

High beam, no light bar:

http://www.aulro.com/afvb/attachment.php?attachmentid=110551&stc=1&d=1466687714

High beam with light bar:

http://www.aulro.com/afvb/attachment.php?attachmentid=110552&stc=1&d=1466687714

eddomak
25th June 2016, 02:46 PM
If anyone is interested, the eBay item just went on special to $105.99 today.

Ean Austral
25th June 2016, 03:19 PM
I fitted mine into the grille,

Gday Harry,

Can you give us some pointers on how you fitted it like that, that looks awesome and is 1 of the best ideas I have seen for a light bar yet.

Cheers Ean

harry
27th June 2016, 11:50 AM
Gday Harry,

Can you give us some pointers on how you fitted it like that, that looks awesome and is 1 of the best ideas I have seen for a light bar yet.

Cheers Ean



PM sent

ytt105
27th June 2016, 03:14 PM
PM sent

Nooooo!

I'm waiting to find out how as well.

Please post details, photos, schematics, etc here.

The world NEEDS to know!!!

harry
28th June 2016, 11:36 AM
Nooooo!

I'm waiting to find out how as well.

Please post details, photos, schematics, etc here.

The world NEEDS to know!!!

Ok, remove grille, spend days figuring out how to fit,


I originally intended to bolt it to the bumper bar, but couldn't get behind the bar to secure the brackets

So. In the grille was the only option.

harry
29th June 2016, 11:52 AM
Ok, a bit more, when you take the grille out, it quickly becomes obvious that the curved light bar will not fit and there is nothing square to mount to.
This is where you need a die grinder with a thin cut off wheel, carbide burrs, drills and aircraft bolts, some aircraft aluminium for brackets, and perseverance.
It is not easy.
Sorry, I didn't take any pictures until it was finished.

harry
29th June 2016, 06:18 PM
Ok, here's a picture

harry
29th June 2016, 06:21 PM
And another

harry
29th June 2016, 06:24 PM
I hope these help.
Thanks again for liking my lightbar installation.

ADMIRAL
4th July 2016, 10:42 PM
Congrats on a very tidy install !

Tombie
5th July 2016, 12:42 AM
Good grief you lot!!! Doesn't anyone like to cool their engines anymore?

shanegtr
5th July 2016, 01:14 PM
couldnt see it making that much of a difference to cooling, after all the D3 grill has a plastic bar running across where harry has his lightbar

Tombie
5th July 2016, 01:30 PM
Agree in part but he's more than halved the gap

Firko
5th July 2016, 04:23 PM
you can pickup good deals on wiring looms and bars here https://www.4wdsupacentre.com.au/
I have a 42" 22" and a 6" to go on the D4 don't think i will be putting them in front of the grill though