Td5 Engines, ECU's, studs, loom, head removal, FPR, Injectors changes, Alternators

[Pedro_The_Swift]

Links to AULRO posts that may fix your problem,

read these first.

[Pedro_The_Swift]

Minor Service Procedure
http://www.aulro.com/afvb/technical-chatter/53359-td5-service-time.html
Post 5.

Broken head studs
http://www.aulro.com/afvb/discovery/50112-broken-manifold-studs-again.html

warped exhaust manifolds..
warped exhaust manifolds... - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=33808)
TD5 Manifold Modification - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=40363)

Fuel Pressure Regulator
http://forums.lr4x4.com/index.php'showtopic=25537

Fuel Pressure Regulator O ring fix
http://www.aulro.com/afvb/technical-chatter/76505-td5-fuel-pressure-regulator.html

wiring loom
Wiring loom harness AGAIN!!! - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=34061)
TD5 cutting out - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=45509)
-td5-injector-loom-cheap-fix-once-all.html (http://www.aulro.com/afvb/technical-chatter/57531-td5-injector-loom-cheap-fix-once-all.html)
http://www.aulro.com/afvb/technical-chatter/57531-td5-injector-loom-cheap-fix-once-all.html

Filters
Which oil fiter?? - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=33464)


Engine harness part numbers
Disco TD5 Engine Harnesses - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=33378)


Td5 Auxillary belts
Defender Td5 Auxillary belt. - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=33315)

"I obtained and tested a shorter belt that bypasses the ACE pump on my TD5 for emergency use. The original belt was 7PK1870 and the shorter one is 8PK1560 cut down to 7 ribs (7PK1560 equiv)."


TD5 fuel filter change
TD5 fuel filter change - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=34422)


Oil Cooler Hoses
Oil Cooler Hoses, now 3rd time in 10 years - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=34880)


Turbo Elbow Hose
Intercooler hi pressure side Elbow? - Australian Land Rover Owners (http://www.aulro.com/afvb/showthread.php't=40466)

Oil Pump Bolt
http://www.aulro.com/afvb/technical-chatter/45277-fender-td5-oil-pump-bolt.html


Engine Mounts
http://www.aulro.com/afvb/technical-chatter/73922-replacing-d2-td5-engine-mounts-how.html

Fuel Pressure Regulator
http://www.aulro.com/afvb/discovery-2/127132-things-i-now-know-after-changing-my-fuel-pressure-regulator.html

TD5 Engine Mounts
http://www.aulro.com/afvb/discovery-2/73922-replacing-d2-td5-engine-mounts-how.html

[Pedro_The_Swift]

Up date on TD5 headgasket change (http://www.aulro.com/afvb/technical-chatter/50995-up-date-td5-headgasket-change.html)

have you got Plastic Dowels?
This one slipped through!!! (http://www.aulro.com/afvb/technical-chatter/117307-one-slipped-through.html)


TD5 sump gasket replacement
http://www.aulro.com/afvb/discovery-2/152646-sump-gasket-replacement.html

https://www.aulro.com/afvb/projects-and-tutorials/194102-td5-sump-gasket-why-they-can-leak.html (http://www.aulro.com/afvb/discovery-2/152646-sump-gasket-replacement.html)

[Pedro_The_Swift]

Module concerns?
http://www.aulro.com/afvb/technical-chatter/51631-td-5-no-guts-no-glory.html
(http://www.aulro.com/afvb/technical-chatter/51631-td-5-no-guts-no-glory-3.html)

[abaddonxi]

Many thanks to Psimpson7's comprehensive documentation.

http://www.aulro.com/afvb/projects-tutorials/66259-td5-cylinder-head-removal-how.html

http://www.aulro.com/afvb/technical-chatter/66292-td5-head-strip.html

http://www.aulro.com/afvb/technical-chatter/66442-td5-head-assembly-pt-1-a.html

http://www.aulro.com/afvb/technical-chatter/66645-how-fit-td5-head-pt1.html

And Hendrik's thread-
http://www.aulro.com/afvb/discovery-2/91471-off-comes-d2-td5-headgasket-swap.html

[Pedro_The_Swift]

Thanks to Disco_owner

A VERY comprehensive TD5 engine description--
http://www.aulro.com/afvb/parking-lot/55755-td5-engine.html

[Pedro_The_Swift]

TD5 ECU Part No. Definition? (http://www.aulro.com/afvb/technical-chatter/120947-td5-ecu-part-no-definition.html)

Td5 ecu:How many reflashes? (http://www.aulro.com/afvb/electronic-diagnostics/118677-td5-ecu-how-many-reflashes.html)


Which is which
http://www.aulro.com/afvb/discovery-2/154383-discovery-2-ecu.html






TD5 ECU's


(https://www.aulro.com/afvb/discovery-2-a/156429-td5-ecus.html)ECU swapping
Step by step guide for swapping from MSB to NNN ECU’s TD5 (https://www.aulro.com/afvb/discovery-2-a/272181-step-step-guide-swapping-msb-nnn-ecu-s-td5.html)

[Pedro_The_Swift]

Thanks again to Psimpson7;)
http://www.aulro.com/afvb/technical-chatter/124437-how-difficult-change-injector-seals-td5.html#post1442054

[Pedro_The_Swift]

TD5 Alternator Repairs
Dropbox - Alternator tutorial.pdf (https://www.dropbox.com/s/q3ihgqk75os46o5/Alternator%20tutorial.pdf)

TD5 Alternator Failure - Something To Check Guys, something to check if you suspect you have a failed alternator in any TD5, Defender, Disco or Range Rover. If you are getting zero out put to your batteries from your alternator, before rushing out and spending a fortune on a new one. Check you have brake lights operational. If not the likely culprit is a blown brake light fuse 10A. The alternator output to the batteries is also fed through this fuse, so if that goes you have no charge. A 20c 10A fuse was the solution.
Had this last night and feared a new alternator required just before going to Broome. Only found the solution to this by accident when trawling the net. Go's to show check all the simple things first even if you dont believe they wil be relevent.
:):)


TD5 Alternator parts
Td5 alternator



(https://www.aulro.com/afvb/discovery-2-a/143545-td5-alternator-2.html)Alternator Removal leaving fan in place
Changing a Td5 alternator without removing the fan. (https://www.aulro.com/afvb/discovery-2-a/267148-changing-td5-alternator-without-removing-fan.html)

[Pedro_The_Swift]

http://www.aulro.com/afvb/general-chat/128226-compression-pressure-reading-series-2-td5.html

[Pedro_The_Swift]

This from mturri:BigThumb:

Although partially iterating here's my recommendations after having done several manifolds

-If warped first cut webbing then enlarge stud holes (except those for centre cylinder), and only then reface (if needed that is)
-Replace all studs
-Use Class 8.8 or stronger studs (alloy steel, quenched and tempered)
-Smear with copper based anti-seize compound
-If using longer studs DO NOT screw all the way in (see how they come installed from factory)

Modified exhaust manifold after a high temperature paint treat:

https://www.aulro.com/afvb/images/imported/2012/02/251.jpg

[mturri]

https://www.aulro.com/afvb/images/imported/2011/08/1165.jpg

Had wished to put this together for years. Finally managed.

[OffTrack]

Found this listing of ecu part numbers for V8's and TD5's. The formatting is "as is".

The following example shows part number NNW004290 is a NNN000130 with programming to suit a Pre-Facelift D2 TD5 Auto.


NNW004290 NNN000130 NNV001070 NNS003670 000000 000000 A0016 4159 20092001 21092001 0 THUNDER
(Storm_T525_Engine)(AND)(NOT)(MY02)(AND)(Auto_tran s)(AND)(Engine_Tune_Change)


I'm curious as to what the Engine Tune Change was?

[mturri]

Not really sure to what purpose, but took the text file as posted by Paul and through intensive sorting, cross-referencing (e.g. with Nanocom Map Wizard) and quite a bit of guessing came up with the attached table (zipped MS Excel file), which again is presented 'as is'... also only the diesel bit (Td5) was done.

The 'Tune Change' feature is related to Discovery (either auto or manual) ROW maps that are suitable for the earlier EU2 engine.

Rgds
Matt

PS: have a jpeg screen snag of the complete table, circa 2500 x 1200 pixels, and was trying to work out the php/vB code for embedding it within a scrolling frame but could not get my head around it. Anyone knows how to do it pls advise.

[mturri]

Have continued to work on this list, and through data gathered from numerous ECUs was finally able to correspond the LR map codings to the Nanocom Map Wizard ones. Think I have right, but stand to be corrected, anyone knows better please let know.

Here below is a sample, Excel file attached to post.

https://www.aulro.com/afvb/images/imported/2012/10/1519.jpg

[Pedro_The_Swift]

Idiots guide to changing injector codes and saving them using nanocom to ecu (https://www.aulro.com/afvb/technical-chatter/249017-idiots-guide-changing-injector-codes-saving-them-using-nanocom-ecu.html)