Originally Posted by 
DoubleChevron
				
			 
			The polyurethane is much harder to tool.  I have a set of silicon tools.... There a waste of time IMO .... Your finger works better ..... (at least that is what I find).   Silicon tools a lot nicer than the urethanes.  There isn't a snowmans chance in hell I'm going near a car with silicon though!  This stuff will no doubt last the life of the car.  It mightn't look flash, but it doesn't look much worse than the factory seam sealer that looks like it was put on with a yard broom!
It'll look lovely once everything is back in covering it all either way [bighmmm]  I have painted the  area ... with a decent killrust type paint.  I don't care what it looks like, I want structural integrity and no more rust over "pretty" anyday!    The scuttle panel, A/C hoses, firewall insulating blanket etc.... cover 97.85% of the area I have painted/sealed.
A part of the reason I get the finish so bad is I'm pushing the sealer down into the crevice.  I"m not interested in running a "pretty" bead across the top.  I'm filling every seem and void with that stuff.  I have the same issue when I work on caravans.  I "squeeze" the sealer out as I assemble.... Which leaves a ****house finish.  But I 100% guarantee it'll never leak.   Assemble it then run a pretty bead of silicon down the edges, and it'll look pretty .................. but almost always leak like a sieve :(
The reason I pulled the pedal box is I realised I was a pedal short ....   We need a clutch!
seeya,
Shane L.