One of my new toys (apart from my Series llA) is a 3D printer.
Basically, a 3D printer works in the same way as a CNC router, except instead of removing unwanted material from a block, a 3D printer builds up an object by putting down layer upon layer of material.
I print with ABS plastic (think LEGO blocks) which comes as a filament 3mm in diameter. It looks like whipper-snipper cord. The filament is fed into a heated nozzle which melts it as it is forced through a 0.4mm extrusion hole.
Stepper motors, which move in response to coded instructions, move the extruder over the print bed as the heated filament is laid down. As each layer is completed, the stepper motors raise the extruder by a pre-determined amount and then the next layer is put down.
What use is a 3D printer? Well, apart from making novelty items such as statues of cartoon characters, or replacements for hard to obtain parts, 3D printing has great value in rapid prototyping. A designer can draw up an object using a CAD program and have solid example printed out within a few hours.
The design of the type of 3D printer I have is open source, as is the software I use for producing the code to print and object, and other software for operating the printer.
I purchased my printer as a kit from the USA. It cost me about $800 delivered to my door. A 1kg roll of filament costs about $50.
Which machine did you buy?
A friend bought one, around $1200, and six months later still hadn't produced a single part, so sent it back. It had serious problems, with losing register within a shortened range of travel, so all it could produce accurately was spaghetti. New mechanical limit switches, better software with soft limits, nothing helped.
At a 3D printing conference a few weeks ago I had my head 3D scanned so now have a model of myself. Not sure my ego is large enough to print myself out though
Which design package are you using?
I have two CNC mills and sunk a few too many thousands into 3D printing over the years
I have a MakerFarm Prusa i3 printer. I has an 8" x 8" print bed and can print 8" vertically.
If I want to create an object, I use Rhino5 for CAD. I also download *stl files from a place called Thingiverse. The CAM software is an open source program called Slic3r. The control interface bewteen the PC and the printer is a program called Pronerface, which is also open source. The printer will run Gcode from an SD card, but I prefer to be able to continuously monitor the action via Pronterface.
The printer cost me $800 landed. It was in kit form, but the assembly was fairly easy. It is a filament printer. I could use either PLA or ABS, but stick to ABS. I use a converted ATX computer PSU to supply the sparks.
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