The o-ring does sit inside the recess at the engine end of the pulley. A little lube helps as it's something that has to 'pop' into position. It is a case of putting it on the crank first, then the woodruff key and then the pulley. If the pulley is a bit sticky to get over the woodruff key, use the damper and bolt to wind it on. Hopefully, when the pulley get to where it should be, the o-ring has stayed in the right place.
You can use a normal torque wrench to measure tension - but it will need to be a smaller 3/8 drive ( tight spaces)


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