Three and a half years ago I cooked my Tdi till it would no longer run. To this day I still don't know why it stopped.
Got it towed home and pulled off the head. Pistons and bore were ok but I could see minor cracks in the head.
Ordered a new performance head from Turner's in the Uk.
It took seven days to arrive and cost just under 1k and this included gasket, bolts, and freight, complete head ready to bolt on.
Admittedly our dollar was better then, however you can still get a stock head from Paddocks for about $600 plus freight.
LDF500180COM | Complete Cylinder Head - New Style - 300TDI
If it was me I would just order a new head and have it ready before removing the old one.
I can't remember how long it took, but I reckon it was no more than 8 hours tops.
At 8 hours, you should be able to have it done with a brand new head for 2k
Another option is Roverlord in Melb. Head with bolts and gasket $960 plus $200 freight. They usually give a discount to AULROians
Land Rover Discovery 300TDI Defender 300TDI Complete Cylinder Head LDF500180 | eBay
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