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Thread: How many hours to fix blown head gasket

  1. #1
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    How many hours to fix blown head gasket

    For the professionals.
    How many billable hours would be chargeable to fix a blown head gasket on a 200 TDI.
    A young fella I know did his in due to a stuffed viscous fan and got a quote.
    I thought it a bit excessive though thought I would ask here.
    I would do it for him but have too much on right now.

    Keith

  2. #2
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    to just parts swap the gasket is about 4 hours work in a well setup scenario


    To do it right anything up to 8 (not counting any time for head work.)

    Id figure on the shop wanting it for at least 3 days.

    If the customer wanted a "fastest guarenteed fix hang the price" youd be looking at 8-12 billable hours (including the time to chase the parts) but youd get a prebuilt reco head installed straight off.as well as cooling system flush, water pump off P gasket, radiator out for inspection/rodding/replacement. total time on the vehicle might be a week depending on what parts needed what work or delays on delivery.

    for a fastest cheapest fix, you'd get no guarantee Id just fit the fattest gasket measure nothing and bolt the old head back in reusing your old head bolts, good luck. You could be in by 8 out by lunch the day after the parts get here.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

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  3. #3
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    Thanks Dave.
    They put 12 hours labour in the quote.
    I did mine a couple of years ago and I dont think I took that long and I am slow.

    Keith

  4. #4
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    I did mine in a day but that was with a reco head ready to go on.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
    1974 VW Kombi bus
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  5. #5
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    Quote Originally Posted by 123rover50 View Post
    Thanks Dave.
    They put 12 hours labour in the quote.
    I did mine a couple of years ago and I dont think I took that long and I am slow.

    Keith
    Chuck in an engine degrease, a couple of bolts that dont want to play, something going wrong, inspecting the head time for ordering parts, researching the procedure (assuming they hadnt done one before) the fact its a disco so if you havent done one before theres a couple of pitfalls you can fall into that mean you have to do a couple of things all over again.

    12 hours is pretty easy to burn through if they were doing everything right and not just a straight in and out parts swap.

    add in drive time if they had a local head guy they took the head to and if they didnt charge for the head inspection he did because it didnt need work.

    12 hours isnt utterly unreasonable and if its not linear hours might also count for occupying 2 guys intermittantly.

    but its on the side of "so this 12 hours, what exactly did you do for it?" question tim.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  6. #6
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    Quoted hours always includes some fat in case things don't go to plan.....other option is do and charge than if it only takes eight hours all good

    Pros and cons for each.

  7. #7
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    The longest, most tedious part is properly cleaning head and block surfaces and I always run a plug Tap down all the threads in the block, then inspect surfaces for cracks.
    Removing and replacing the parts is no hassle and doesn't take too long, as Dave said if in a Disco you need to keep the end rocker shaft bolts in place to stop the end rockers popping off and the rearmost bolt has to be in it's hole when you replace the head, I hold the bolt up with a clothes peg so it is not proud of the head/block surface, not critical but if you don't do these things it will take longer, 12 hours seems reasonable, as long as they do a good job, Regards Frank.

  8. #8
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    He is getting it done anyway.
    I will keep you informed as to the outcome.
    Keith

  9. #9
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    I think I spent about 12 hours all up, but that included clean up after the fire...with a new head. Took ages cleaning up the block.

  10. #10
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    Quote Originally Posted by theNEWT View Post
    I think I spent about 12 hours all up, but that included clean up after the fire...with a new head. Took ages cleaning up the block.
    OK, I'll bite. what fire ??

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