Before you spend money, are you able to isolate the electrical contacts. Most folk try to put a light oil based spray in the attempt to clean contacts which is a tad hit and miss and even more fouling. Sorry I can't help with disassembly experience but this is the first port as the final pin most likely has soot (assuming the rest of the line is checked first with ohm meter)
Classic question I would ask, are you slightly slow in switching from ign to start. I constantly ask this or observe and those little gentle lady's dont realise copper switches contacts foul up with that slower arc. Of course gentle but decisive. Almost sounds like bull to state but when I pull many switch gear apart and repair for nothing, this can be the cause.
Geoff


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