Throttle Potentiometer - Running rich
Does anyone have any experience of a throttle ptentiometer failing?
My RR'90 3.9 is trying to burn riduculous amounts of fuel at idle. Black smoke at exhaust, sooted plugs. Revs freely and with gusto. Phut phut at tail pipe. Rough idle and any sustained revs (only up to 2.5k). Ignition system checks out OK (Slight 'out of round' of top section of shaft so that reluctor air gap is not constant). Spark at all plugs. New plugs, leads, dizzy cap and rotor.
Pulled fuel rail and injectors off and tested while connected to wiring harness. No leaks while under constant pressure (connected terminals 30 & 47 at relay connector for pump with relay out). Cranked motor to check operation of injectors while still out. All operate though noticed unusual behaviour with number of injections/engine revolution. Sometimes the injectors operate roughly in number with the cranking revs (85rpm against compression), other times (starting with a new crank event) injectors seem to operate at twice the speed. I assume the latter is occuring when the injectors are installed given the aforementioned symtoms.
While stepping through the Haynes EFI trouble shooting section I tested the throttle potentiometer. Ohms read in range at 5,500. Volts reading with throttle closed reads 9.6V. Thottle fully open reads 5.5V. Should be 0.1V with throttle closed?
Background: Recently had an engine fire! Seemed to start near fuel inlet/outlet hoses. Extinguisher did't work. Fire burned for approx. one minute. Melted most hoses around top of engine as well as destroying wiring harness and most sensors including air flow meter. Main fan and cowling were also damaged beyond repair. British Off Road in Brisbane sent me some used parts up here in Nhulunbuy NT (remote) at the right price. I would have had to write her off otherwise (Thanks Rob).
Has anyone else had a similar experience with the throttle potentiometer?