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Thread: Starter Motor ,First Post, Be Kind

  1. #1
    HolbyD2 Guest

    Starter Motor ,First Post, Be Kind

    I want to inspect,clean,change solenoid contacts on TD5 D2. Is there an easy way to remove the top 15mm nut of the starter motor. Not much room to swing a cat. Any help will be appreciated

  2. #2
    Join Date
    Jan 1970
    Location
    Normanhurst, NSW
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    10,258
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    A 15mm socket and a 150mm extension bar from a 3/8 drive socket set and maybe a small 'cheeter bar' operated from underneath - worked for me.

    BTW, the other two nuts are a different size - 13mm ....................... I think.

    Use of the Search function will reveal a heap of stuff on D2 Starter repairs.

    While you're doing your starter motor, have a good look at the front driveshaft - the non greasable double cardan joints are renowned for collapsing.

    Oh ..... and welcome to the forum
    Last edited by Xtreme; 28th September 2010 at 04:16 PM. Reason: Welcome
    Roger


  3. #3
    Rod 46 Guest

    starter motor all but off

    Hi all

    Went to start the 99 D2 td5 and a strange sound from the starter motor,
    Got under to have a look-see and it’s all but fallen off.
    I don’t know how it’s held on two bolts at the bottom (one still there)
    At the top it looks like it could have studs maybe two? and nuts.

    A) how do I get top nuts in, are there one or two.
    what size are these nuts do they need washers & spring washers.
    C) what size bolt at the bottom I could take the one that’s left out but if you know.

    Any help would be appreciated.

    Thanks in anticipation
    Rod

  4. #4
    Join Date
    Jan 1970
    Location
    Normanhurst, NSW
    Posts
    10,258
    Total Downloaded
    0
    Quote Originally Posted by Rod 46 View Post
    Hi all

    Went to start the 99 D2 td5 and a strange sound from the starter motor,
    Got under to have a look-see and it’s all but fallen off.
    I don’t know how it’s held on two bolts at the bottom (one still there)
    At the top it looks like it could have studs maybe two? and nuts.

    A) how do I get top nuts in, are there one or two.
    what size are these nuts do they need washers & spring washers.
    C) what size bolt at the bottom I could take the one that’s left out but if you know.

    Any help would be appreciated.

    Thanks in anticipation
    Rod
    See/read post #2 above.
    Roger


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