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Thread: Two problems fixed in one day!.

  1. #1
    Join Date
    Jul 2009
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    Lake Macquarie NSW
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    Two problems fixed in one day!.

    G'day all.
    I've had for a while an annoying low RPM rattle under my D2a. It was more pronounced in low range or in high facing down a hill. It was getting to me. So away I went on a routine drive last weekend and the rattle was preaty obvious on backing out of my steep drive. "Must get under and sort it" I thought. I used the air con on the way as it was nudging 30 degrees and it worked faultlessly. On the way back, I turned the air con on again and as the blower fan wound up to near max, it let out a rumbling noise with a vibration you could feel. Bloody great I though. When I got home, I got under the Disco with the engine running (it is a TD5 manual) and straight away I saw the problem. It was the manual g/box oil cooler pipes rubbing together and on the H/L range selector cable. So with a bit of adjusting (bending) and undoing and repositioning the clamp, vibration noise gone!!!. OK sorted.
    Now for the climate control blower fan. I had a look on my rave CD for info on the fan blower and I was pleasantly suprised that it is not located deep in the middle of the dash but down low on the pasengers side footwell. OK. So I turned on the blower and felt the bottom of the fan. Yep that is where the problem is. After reading how to remove the blower (if you own a D2 and don't have a rave CD....GET ONE) I undid the three screws holding it in and dropped it out. AH HA!! there inside the blower fan was a peice of grey foam (like the type manufactures use in air con systems for noise suppression) about 3" long. OK, problem found. This bit of foam was throwing the impellor out of ballance and hence causing said noise/vibration. Put it all back together and it works again as it should. I thought I was in for untold expense. So I guess the moral of the story is no matter what it is and no matter how technically challenged you are, have a go at fixing it first, it has saved me a bomb in the past.
    Regards
    Robbo.

  2. #2
    Join Date
    Jul 2010
    Location
    Canberra
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    LOL I also have the most annoying buzz/low frequency rattle from l/h side of the dash.

    Has taken ages to find it but finally narrowed it down to the bloody VIN plate that is screwed onto the side of the dash facing the windscreen. SHMBO held it tight against the dash while I was driving and the noise went away.

    Impossible to get at to either tighten the screws or remove it completely without taking the windscreen out so....a piece of strategically placed rag now damps the noise.

    Don't really wish to have a windscreen replacement but if I do in the near future - I'll be asking O'briens to remove the plate at the first opportunity!!

  3. #3
    Join Date
    Aug 2009
    Location
    Brookfield Melb. Victoria Australia
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    Thank you
    I have exactly the same prob with my fan on the two fastest speeds will pull it out on the weekend and hopefully fix the problem

  4. #4
    Join Date
    May 2003
    Location
    On The Road
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    Enough of that 2 in one day stuff pulllllease!!

    I just hope Mrs Swift doesnt read this,,,
    "How long since you've visited The Good Oil?"

    '93 V8 Rossi
    '97 to '07. sold.
    '01 V8 D2
    '06 to 10. written off.
    '03 4.6 V8 HSE D2a with Tornado ECM
    '10 to '21
    '16.5 RRS SDV8
    '21 to Infinity and Beyond!


    1988 Isuzu Bus. V10 15L NA Diesel
    Home is where you park it..

    [IMG][/IMG]

  5. #5
    Join Date
    Oct 2012
    Location
    lethbridge
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    blower fan

    Thanks to Robbo for the info.
    I just pulled mine to find a rag and a leaf in it. If I turn it on low now it just about blows me into the back seat!
    One question, Where is the air sourced from as I need to filter it.
    Regards, Nick.

  6. #6
    Join Date
    Jan 1970
    Location
    Free Again Thanks Dan
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    Quote Originally Posted by worane View Post
    Thanks to Robbo for the info.
    I just pulled mine to find a rag and a leaf in it. If I turn it on low now it just about blows me into the back seat!
    One question, Where is the air sourced from as I need to filter it.
    Regards, Nick.
    The cowl at the base of the wind screen It should have a foam filter along it which normally disintergrates and vanishes

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