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Thread: Intermittent check engine light with loss of power D2 TD5

  1. #1
    Pads Guest

    Question Intermittent check engine light with loss of power D2 TD5

    Hi All. First post and thread, go easy on the rookie!

    I am new to diesels and to 4WD's so am on a bit of a learning curve here, though am happy to twirl the spanners if need be.

    I purchased a 99 D2 TD5 manual about 2 weeks ago and until last weekend, everything was running almost perfectly. I had a few occurences where 1 or 2 of the 3 amigos would appear for a while, but after the first few days and about 250km driven this stopped happening completely.

    Last weekend I started up from cold and after driving less than 10m the yellow check engine light came on and the engine just kept idling, but pressing the accelerator didnt cause any reaction at all. It felt like it had gone into a limp mode for want of a better description (are these drive by wire?).

    I stopped the engine, waited a minute or so, started up and all was good. Then about 20 minutes later it happened again while I was at speed. Light on, complete loss of power, but the engine just idles. Stopping and starting cleared it again. On my trip home it happened 3 more times, sometimes when starting from the traffic lights (annoying) and once while entering a roundabout at speed (dangerous!).

    I have done some reading through the "Good Oil" section, tried some searches both here and on various other forums and have found people who have had similar though not the same issues ranging from MAFs, crank position sensors, oil in the harness etc etc and I am not sure where to start. Information overload!

    The only other thing that happened was the "Water in fuel" light displayed briefly once then disappeared, but from what I have read this can be fairly safely ignored unless it stays on. I have ordered the Rave II CD to help out with any work I will need to do, but that won't get here for a while.

    I also saw that it is possible to get the devices that read the codes in the computer. Are they available for purchase in AUS or do I need to look overseas for them?

    So with the weekend coming up I was hoping to get some cutting edge advice from the people in the know about where to start and what to look for. Any help much appreciated, even if it is to point out what I obviously missed.

    Cheers,
    Pads

  2. #2
    Pads Guest
    And now I have made a truly rookie error and posted it in the wrong forum completely... Could a moderator please move this to the Discovery 2 forum please? Thanks.

    Pads

  3. #3
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    And I'll add this first, the throttle pedal/ potentiometer will be the culprit. To verify, 'Driver demand circuit error' codes will be found if this is the fault.

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  4. #4
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    If it still has the factory injector wiring loom, I would not rule out oil contamination in the loom and computer. Check for oil in the computer.

    Aaron.

  5. #5
    Pads Guest
    Quote Originally Posted by justinc View Post
    And I'll add this first, the throttle pedal/ potentiometer will be the culprit. To verify, 'Driver demand circuit error' codes will be found if this is the fault.

    JC
    Does anyone know how much a dealer charges to do this check? I guess I need to try and get my own unit to read the codes as I have read they pay for themselves over time.

    Will have a poke around but until I get the Rave cd I will be just guessing, though I can check out the harness for oil.

    Can I get this moved to the Disco 2 section please? I posted it in the wrong section by mistake. Cheers,

    Pads

  6. #6
    Discobaker Guest
    Quote Originally Posted by Pads View Post
    Does anyone know how much a dealer charges to do this check? I guess I need to try and get my own unit to read the codes as I have read they pay for themselves over time.

    Will have a poke around but until I get the Rave cd I will be just guessing, though I can check out the harness for oil.

    Can I get this moved to the Disco 2 section please? I posted it in the wrong section by mistake. Cheers,

    Pads
    G'day & welcome, I've got the V8 model & assuming the process of reading the codes b/w both the td5 & 4L are similar my mech asked fir $65 to read the error codes for me. I was a reasonably new customer to him & the price dropped to $50 as soon as I mentioned paying cash.
    It's a rough gauge at least I guess.
    Cheers

  7. #7
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    Sounds like oil in the injector harness.
    If you have cruise control you can pretty much drive normally once you get above 45ks, that is use the pedal carefully and then use the cruise button.
    Yes it is fly by wire.
    I drove like this for 200k while i was on a trip.
    It is an easy job changing the injector harness 2 hrs tops, you could do it in 1 hr if you were not fussy about cleaning things up to much.
    Order a new timing cover seal at the same time.
    I put a wet and dry vac on my engine harness to pull the oil back out of it 10 minutes of sucking seemed to clear that, but it is the injector harness that needs changing.
    You can clean them out with metho but on a time/cost basis its not worth it.
    People talk about oil getting into the computer but i dont see any evidence of that on mine.

  8. #8
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    Hi Pads and welcome. It is easy to become overwhelmed with these for the first time.

    I think JC has got it right.

    Have a look at the "members with diagnostic equipment" Living in Sydney you will likely have someone very close with nanocom or similar.

    As already mentioned by yourself (well done doing the search) and others the issue will be 0ne of 3 things TPS, Oil in the loom or Crank Position sensor.

    So under the bonnet on drivers side behind the battery you will see the ECU with a black plug and a Red plug. Carefuly remove the red one and look for any oil. If oil is there use some contact cleaner (spray can from Repco Super cheap etc) Check the black one too and refit. (10 minutes effort. If the problem goes away or improves this will be the culprit. A replacement loom will be permanent cure.

    The Crank Position Sensor is on the drivers side at about the 11 oclock position (when looking in from the front) on the gearbox bell housing. Reaching in or from underneath whith engine running and giving it a wriggle will usually bring up the fault if it is the CPS. (not a 100% guarantee) But saving you a bit of labour at the mechanic.

    The Throttle Potiometer or TPS is harder to check without a multi meter or diagnostic equipment but as JC said will be the issue if the others come up OK.

    One final thing not metioned is asocitaed with a modified ECU and poor pin contact internally. (wouldnt even bother if STD ECU)

    I would suggest the hrly rate of $100 to be expected and 1/2 an hour is all that should be required.
    * NOTE diagnostic tools point to the component associate with the fault and do not always pin point the fault itself, so take the time do all the checks of plugs earths etc before you change anything.

    If you take it to a mech. Remember that the TD5 has specific communication protocols and not every diagnostic tool will communicate so check first.


    With a little time and reading you will end up feeling very confident with your TD5.

    cheers

  9. #9
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    Quote Originally Posted by strangy View Post
    Hi Pads and welcome. It is easy to become overwhelmed with these for the first time.

    I think JC has got it right.

    Have a look at the "members with diagnostic equipment" Living in Sydney you will likely have someone very close with nanocom or similar.

    As already mentioned by yourself (well done doing the search) and others the issue will be 0ne of 3 things TPS, Oil in the loom or Crank Position sensor.

    So under the bonnet on drivers side behind the battery you will see the ECU with a black plug and a Red plug. Carefuly remove the red one and look for any oil. If oil is there use some contact cleaner (spray can from Repco Super cheap etc) Check the black one too and refit. (10 minutes effort. If the problem goes away or improves this will be the culprit. A replacement loom will be permanent cure.

    The Crank Position Sensor is on the drivers side at about the 11 oclock position (when looking in from the front) on the gearbox bell housing. Reaching in or from underneath whith engine running and giving it a wriggle will usually bring up the fault if it is the CPS. (not a 100% guarantee) But saving you a bit of labour at the mechanic.

    The Throttle Potiometer or TPS is harder to check without a multi meter or diagnostic equipment but as JC said will be the issue if the others come up OK.

    One final thing not metioned is asocitaed with a modified ECU and poor pin contact internally. (wouldnt even bother if STD ECU)

    I would suggest the hrly rate of $100 to be expected and 1/2 an hour is all that should be required.
    * NOTE diagnostic tools point to the component associate with the fault and do not always pin point the fault itself, so take the time do all the checks of plugs earths etc before you change anything.

    If you take it to a mech. Remember that the TD5 has specific communication protocols and not every diagnostic tool will communicate so check first.


    With a little time and reading you will end up feeling very confident with your TD5.

    cheers
    That is very good advice, all the info and diagnostic tools are available, and compared to other makes of vehicle are very cheap IMHO. Plus we are all here to help, so get to it

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  10. #10
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    My 99 TD5 developed this exact issue. Not fun cutting out multiple times in the harbour tunnel.

    I tried changing the throttle assembly to no avail. Ended up being spread contacts on the connector plugging into the throttle assembly.

    In general what happens is 5V is fed to the potentiometers in the throttle. As it is depressed one sensor will read from 0V to 5V and the other will read from 5V to 0V. At any position the voltage read from both sensors should add up to 5 V. If it does not correctly add up to 5V the ECU assumes there is a problem reading the throttle position and flags the fault and drops the engine back to idle.

    Early D2 had a 2 track throttle, later they changed it to 3 track. Just have to be aware if replacing the assembly.
    2012 110 Defender

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