Any D2 owners wishing you could fit a D1 radiator instead. All metal and shroud attached by clips.![]()
Any D2 owners wishing you could fit a D1 radiator instead. All metal and shroud attached by clips.![]()
Just have an all alloy radiator made with suitable fixings welded to it.
Another flimsy piece of garbage is the thin section in pic below.
The screw into the top of the radiator tank can be completely eliminated by filling it with 2 part kneadable filler. The only purpose it serves is to retain the bracket that supports the header tank hose and the top hose fan shroud retain clips.
This could be sikaflexed on after the hole is filled if yours has broken the flimsy plastic
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I've just had to deal with this on my D2a today, after checking that the screw may/may not be the source of a leak, I put it back on (convinced that it wasn't the leak) only to see the car park awash with coolant when I returned to my disco later todayA bit of metal filler/putty seems to have done the trick but I'm still not convinced that it was the only leak in the rad........the OAT stains are around the bottom corner but this may be the spillage from the top screw. here else do the radiators normally fail?
Thanks Tombie, just checked it again and it seems to be coming out of the lower corners, and getting worse by the second! (how do leaks accelerate so quickly once established?)
I've got a fuel cooler repair kit on it's way, a new rad needs to go in ASAP. What are the chances of the kit turning up the day after I've put the rad in![]()
Also what's the best sealent to use on the screws that go into the top tank?
Mine aren't leaking ATM,but they will one day!Sikaflex of some type?
I drained it down so it could dry (and allowed it to do so), used some hot glued stuffed down into the hole with a stick (measured to length so it didn't go too far) and then filled with molten plastic, akin to welding it. Just melted it with a small blow torch and also a hot piece of heavy wire to keep it hot as I poked it into the hole. This was after trying that kneadable filler in plastic, steel etc.
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