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Thread: td5 - Please don't tell me its my head gasket again!!

  1. #1
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    Question td5 - Please don't tell me its my head gasket again!!

    PLEASE HELP

    A bit of history first,

    Luckily, shortly after buying my 2000 Disco 2 td5 auto ES last year, the head gasket went and the car yard paid a considerable amount towards that and a new radiator.

    At the time I was lucky enough to be visiting family in Geraldton which has a LR Specialist (unlike where we live).

    The tell tale signs last time that Whyatts (In Geraldton WA) noticed was that the radiator started leaking (due to over pressurisation) and the coolant level was down a little and when opening the overflow bottle cap, the level rose to the correct point. Gasket changed and confirmed it was gone/going and the exhaust manifold was warped.

    NOW, I have done approximately 10,000km since having the head gasket done and coolant is leaking out of the top of the overflow bottle and I once noticed a leak from the top radiator hose.

    I have tightened the hose (stopping that leak) and replaced the overflow bottle cap, but coolant still gets pushed out during long drives. Appears pressurisation again.

    This is bad enough, but when opening the overflow cap, if the level is only down slightly the level WILL RISE AGAIN, JUST LIKE BEFORE!!!!

    I am hoping that someone can give me an obvious simple fix which I have overlooked because I am too worried about the possibility of the head gasket again...

    Temp gauge has NEVER gone above half!

    As said, car is a 2000 td5 auto ES with 143000 km on the clock, head gasket done about 7 months and 10,000km ago. Tow a caravan with it on the odd occasion and a load of wood here and there.

    Car is running slightly larger 265/65x18R tyres (31inch) a 40mm lift, EGR blanking kit and a later model ECU re-programmed by Marc at Beechboro 4x4 (LR Mechanic). Also have a later model intercooler and silicone hoses ready to go in.

    It took so much to convince my wife to get a loan to upgrade from our series 1 disco, and i really don't want to have to tell her we are forking out again!!

  2. #2
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    I believe that the temp gauge doesn't really give you a true temp reading, more that it sits at half way if the temp is an acceptable range. You won't know if the engine is getting a bit warm, only if it overheats. Not real useful. To really read temperature, you need a device to read the ecu (like a nanocom). Hopefully someone more knowledgeable will either back me up here, or correct me.

    Sounds like you're getting the same symptoms as my disco, unfortunately I'm about 5000km from home, out here at Uluru, so I'm hoping it'll hold together a bit longer!

    You should be able to get someone (radiator people) to do a pressure test on the system, which will tell you if there is a leak of exhaust gases into the cooling system.

    If it's chipped and has the EGR removed, an EGT gauge would be a good idea, as that can give you an idea of the load the engine is under.

  3. #3
    alien's Avatar
    alien is offline A Keeper of the TGO Silver Subscriber
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    The temp gauge is feed from the ECU.
    As Pinelli said once it hits normal operating temp the gauge sits 1/2 way.
    It needs about 20 Deg. more to move again.

    Also try and find a radiator shop to preasure test the system.
    Both with the motor off and running.

    A question for the other AULRO forumites...
    Would the water pump have any effect with these symptoms?
    Cheers, Kyle



    The Good Oil.
    When did you last visit?
    http://www.aulro.com/afvb/good-oil/



  4. #4
    Zute Guest
    Check that the thremostate is working correctly.
    When it's up to normal temp, feel the coolant hoses. The hose from the drives side of the radiator down to thermostat should be hot like the ones one the other side of the thermostat.

  5. #5
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    As Pinelli said a nanocom or similar should be mandatory for every TD5 owner. Engine saver, coolant alarm should be mandatory as well - check the 'Shop'. Doesn't sound good, but it is possible for a cooling system to have an external leak (check everywhere) and as it cools down it sucks air in to the system. The TD5 tends to trap air in the top radiator hose and as this heats it can pressurise the cooling system with your symptoms. If you had an engine saver fitted with the sensor in the bleed screw of the top hose this would manifest itself as the alarm coming on with the key turned on but probably going off as coolant starts to flow and covers the sensor. This will also happen with head gasket leaks etc, but fix all external leaks first.

    Bleed your cooling system completely or air, fill the overflow bottle completely, start the engine as it heats up if you start to get bubbles coming out you have a problem. Get a radiator shop to test for combustion gases in your coolant. Start building the brownie points with SWAMBO.

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    Thanks for the replies so far.. though i don't think i happy about the possibility of it overheating!!!

    It has never smelled hot and the viscous fan and thermo fans haven't been on that we have noticed..

    I do have a new thermostat sitting in shed, and my first job when i get a chance is to change that.. i'm just not feeling too confident that it is causing the water to overflow without other tell tale signs of it overheating!

  7. #7
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    You can get a cheap test done to test for presence of exhaust gases I header tank.

  8. #8
    buddha D2 Guest

    Unhappy

    From my experiences over the last 18 mths with my '99 D2 manual TD5..(300K on odometer)...developed leak after leak in the cooling system; after I fixed one thing another would surface......in the end, the whole cooling system has been replaced including the expensive oil cooler.

    Had similar symptoms with cooling system pressurising and pushing water our of overflow. Was checking daily to ensure adequate coolant and no trips out of my town to be sure. I found that if I accelerated hard (more boost ) a short time later the temp would elevate but return to normal shortly after.

    Over time, I'd had the cooling system pressurised as suggested and nothing showed up. Eventually got jack of it and sent it to Hiline 4wd Traralgon (a mate) for the head to be pulled hoping it was the gasket.....no it wasn't. Unfortunately I now have a bill for a new head and associated work.

    I hope yours is just your gasket again and not the head, it changes an expensive repair into one that makes your heart skip a beat. New heads are in the range $2500-$3000 plus labour, gasket, etc.

    Best of luck!!

  9. #9
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    Hmmm, sounding worse and worse, shame i don't have any landrover specialists locally.... might have to get on the end of the phone and start making some calls....

    Can do all the work myself, just not wanting to go into the expense, if not required.....

  10. #10
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    Quote Originally Posted by bushrover View Post
    As Pinelli said a nanocom or similar should be mandatory for every TD5 owner. Engine saver, coolant alarm should be mandatory as well - check the 'Shop'. Doesn't sound good, but it is possible for a cooling system to have an external leak (check everywhere) and as it cools down it sucks air in to the system. The TD5 tends to trap air in the top radiator hose and as this heats it can pressurise the cooling system with your symptoms. If you had an engine saver fitted with the sensor in the bleed screw of the top hose this would manifest itself as the alarm coming on with the key turned on but probably going off as coolant starts to flow and covers the sensor. This will also happen with head gasket leaks etc, but fix all external leaks first.

    Bleed your cooling system completely or air, fill the overflow bottle completely, start the engine as it heats up if you start to get bubbles coming out you have a problem. Get a radiator shop to test for combustion gases in your coolant. Start building the brownie points with SWAMBO.
    Missed this post, i have a hawkeye, it does show an overheating fault, but it has had that (can't clear it) since i had this ECU fitted so figure it was in that to start with.. quite sure it shows operating temp while running so that is my next plan to monitor... i also had an engine saver fitted when the head gasket was done 10k km ago, so that is letting me know when it goes too low..

    tried to bleed the system once, though not 100% confident I got it right (first time trying)

    Fingers crossed, i find something simple somewhere before i have rip the head off and see where i am at!!!

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