- 
	
		
                        
                                
                                        
                                                19th October 2012, 09:47 AM
                                        
                                
                                
                                        
                                                #1
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
		
			Td5 fuel pressure regulator megaleak.
		
		
				
					
					
				
				
		
			
				
					Just replaced the regulator on dads 2003 d2a td5, as it had developed a bit of a slow drip.
Job was a bit fiddly, but not too bad.
However, repriming the system, we have fuel pouring from the drain on the new unit. 
Did we overlook something, or do Rons trick and score faulty goods?
				
			 
			
		 
			
				
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 09:51 AM
                                        
                                
                                
                                        
                                                #2
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					The o'ring was still present in the head that holds in the extra little fuel filter, wasnt it before you fitted the new gasket and the Regulator?
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 09:54 AM
                                        
                                
                                
                                        
                                                #3
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					Changed that oring over with a new one. (Its the chubby one in the kit)
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 10:29 AM
                                        
                                
                                
                                        
                                                #4
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					If you were doing the work from above its possible you were tightening the very rear inlet manifold bolt instead of the bottom regulator block bolt, from above it feels like its the right bolt 
dont ask me how I know 
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 10:35 AM
                                        
                                
                                
                                        
                                                #5
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					2 of us on the job. 1 under, 1 over.
My first thought was the bottom bolt, but it's the regulator capsule squirting out the relief hole. Hoses and housing are dry.
Which gasket is the update? Square or round hole?
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 10:41 AM
                                        
                                
                                
                                        
                                                #6
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					sounds like a dud regulator then, was it one of those cheap ebay ones, mine lasted about 1000klm  and had to be swapped for a genuine item.
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 11:06 AM
                                        
                                
                                
                                        
                                                #7
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					Kit from ebay, from a fella on lr4x4 forum.
Went with that one because the genuine weren't even lasting that long. Typical britpart lucky dip.
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 12:01 PM
                                        
                                
                                
                                        
                                                #8
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					Just a thought, try a Bosch 4 bar regulator,
or one of these
http://www.ebay.com.au/itm/GENUINE-F...ht_2063wt_1253
or 
GENUINE BOSCH HOLDEN VS WH WK SUPERCHARGED STATESMAN FUEL PRESSURE REGULATOR REG | eBay
if yr in a hurry the local ford or holden parts man might have one
its what I'll be trying next time.
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 12:09 PM
                                        
                                
                                
                                        
                                                #9
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
		
			
				
					Cheers, we're on our way to do that now.
2 great minds think alike. 
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
- 
	
		
                        
                                
                                        
                                                19th October 2012, 02:21 PM
                                        
                                
                                
                                        
                                                #10
                                        
                                        
                                        
                                
                        
		 
		
	 
	
		
		
		
				
				
					
				
		
			
				
					Well, no luck. We missed out by a couple of hours.
We just chucked the old unit back in, used the original gasket and the disco is purring again.
The bosch replacement is listed for Audi's and VW golf. Time to hunt one down and try again.
				
			 
			
		 
			
				
			
			
			
		 
	 
	
	
 
		
		
		
	
 
	
	
	
	
	
	
	
	
	
	
	
	
		
		
		
		
			
				
				Posting Permissions
			
			
				
	
		- You may not post new threads
 
		- You may not post replies
 
		- You may not post attachments
 
		- You may not edit your posts
 
		-  
 
	
	
	Forum Rules
 
			 
		 
	 
 
  
    Search AULRO.com ONLY! 
 | 
    Search All the Web! 
 | 
  
  
  
  
Bookmarks