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Thread: Td5 fuel pressure regulator megaleak.

  1. #11
    Join Date
    Jan 1970
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    Melbourne, Australia
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    Quote Originally Posted by goingbush View Post
    Just a thought, try a Bosch 4 bar regulator,
    or one of these
    * GENUINE * Ford Fairlane Falcon LTD Territory AU BA BF Fuel Pressure Regulator | eBay

    or

    GENUINE BOSCH HOLDEN VS WH WK SUPERCHARGED STATESMAN FUEL PRESSURE REGULATOR REG | eBay

    if yr in a hurry the local ford or holden parts man might have one
    its what I'll be trying next time.
    Have you actually used either of these FPR's? Are you 100% sure that they actually fit and work as per OEM specification?

    Cheers,

    Franz

  2. #12
    Join Date
    Jul 2011
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    Yarrawonga, Vic
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    No I havent tried one yet, But they are an exact fit. They are 4.0 Bar
    the LR one is 4.3 bar , I really dont think that will be an issue unless you have a stage2 fuel map.
    Lets face it a Supercharged bomodore is going to use twice as much fuel as a Td5 so should be well up to the job

    The fact that they are for a petrol engine instead of a diesel may be an issue, if it is, surely thats the reason why the gen-u-ine ones are failing. LR are probably using FPR's designed for petrol engines cars anyway.

    I'm game to try one but will have to wait another 150,000 klm for the new one to fail.

  3. #13
    Join Date
    Aug 2012
    Location
    Sydney, Australia
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    Quote Originally Posted by d@rk51d3 View Post
    We just chucked the old unit back in, used the original gasket and the disco is purring again.
    test

  4. #14
    d@rk51d3 Guest
    Test what? The car?

    No problems, took it for a few laps around work, then a hilly 30km drive home. All sweet.(apart from the slow drip we removed it for in the first place).

  5. #15
    d@rk51d3 Guest
    Contacted the seller, and he thinks it's a faulty unit.
    Asked me to send it back for a replacement.

    I think we will go for a Bosch unit first, and keep his replacement for emergency/give away prize

  6. #16
    Join Date
    Jan 2010
    Location
    Tamworth
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    Hi Guys , i found this tread quite helpful and i also have a leaking regulator.

    I am wondering whether i need to buy the whole housing plus regulator or can i just change out the regulator without removing the housing? I am not 100%sure what part of the regulator is leaking , is there a comon spot that fails?
    Thanks for any info, Bill.

  7. #17
    d@rk51d3 Guest
    It'll pay to slide under the vehicle and have a look to see if you can find the drip.

    If it's a hose, you can probably replace o-rings with it in situ.
    The regulator sits facing the firewall, and will need to have the housing completely removed to get access to it.

    Here's a fairly good rundown of the job:
    TD5 Disco fuel pressure regulator - Land Rover Technical Archive - LR4x4 - The Land Rover Forum

    We didn't need to remove the manifold, fuel cooler, or heater hose and the job went remarkably quickly, even including the time it took to make a set of circlip pliers from an old pair of scissors, and cut a slot in a ring spanner to make a tool for the tube nuts

    Well, it all went well the first time.

    On the second go, our ego was shot down in flames as we struggled to get bolts back in without losing the gasket, or dropping the whole thing completely, or playing hide and seek with bolts that tumbled out at the last minute into who knows where as the cramps began to set in.

    Either way, it's a job you really only want to do once, and as a minimum, I'd grab the Bosch 0280160575, and replace the capsule, stick a bit of tube on the overflow tail, and run it away from the starter motor..

    A mob in the UK sell a "re-engineered" housing, but that comes in at about $400, and I'm not sure exactly how they've modified the unit.

    TRS sell a complete kit with housing too, about $350 from memory, (and probably only a second hand unit too - from past experiences , though I could be wrong)

  8. #18
    Join Date
    Jan 2010
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    Tamworth
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    Thank you kindly , very helpful info . Cheers.

  9. #19
    d@rk51d3 Guest
    The free replacement came this week, so we decided to grit our teeth, cross our fingers, hold our breath and give it another go..........


    The unit came off easily this time, but this time, before re-fitting, we removed the bottom hose from the housing too. Made things MUCH easier.

    Was a little awkward doing up the bottom pipe again, as the sensor plug is in the way a bit, just go a bit slowly-slowly. This time around it took about 45 mins. Lost track of time, as we also had a new log splitter delivered, so by the time we unloaded that and got rid of the sales guy, the actual time on the job was closer to 30mins.

    New regulator is dry................. but for how long?

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