From my experience with heavy towing (BIG vans), I'd suggest locked in 3rd unless you are on the flat or running downhill, then move to D. As far as best for the engine on a heavy pull, keep the revs up to that the gasses are flowing through the motor faster. Better to manually drop to 2nd and rev at 3000 than lug in 3rd at 1800, don't be afraid to sit in the left lane and take your time climbing the big hills. Maximum torque is at about 2000 in a TD5, so balance torque with revs dependent on the terrain. Install an extra auto cooler preferably. Change fluid and service trans more frequently if heavily worked. ECU upgrades make a BIG difference. Regarding heat, make sure that your fan hub is in good condition, and clean the radiator fins thoroughly. Nanocom shows engine temp, but there is no sensor to measure Trans temp. There are various sensor and gauge kits available, but I can't find a link right now.



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Should we look at transplanting an Eaton No4 2speed diff into it?



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