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Thread: Until NOW !!!....TD5 ValveTiming ...

  1. #1
    justfishing Guest

    Until NOW !!!....TD5 ValveTiming ...

    Hello,
    I have been doing quite a bit of work on the car, replaced the head gasket, and quite a few other bits. My TD5 has got quite a few engine mods but despite all of them it never had much get up and go......Until NOW !!!! After doing the head gasket it didn't get much better. I did the ports and matched gaskets and manifolds polished the inlets etc, etc. Cleaned all electrical connections this helped, still very flat.

    So after a lot of reading about diesel valve timing and moving a very very small amount can make huge changes to how it goes. This is the gear on the top cam shaft which has slotted holes. So on Sunday morning I took the rocker cover off and checked the timing spot on with the timing pins. So took the bull by the horns and advanced it about maybe about 1 or 2 degrees couldn't measure against anything, put all back together... It was very surprising how little did so much, this would be the best the car has ever gone there is still a very slight hesitation from take off but looking at ways to get over this, change the tick over speed would be the best maybe, starting the LPG at 1000 rpm, new MAF lots of ways still work in progress.

    With the results that I got, I am very happy almost ready to go and polish it,
    Ian

  2. #2
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    Have you checked as to how this relates to the correct position as in Rave, which is set by pins in the flywheel and camshaft sprocket?

    I think you have to careful as a valve could strike a piston easily.
    Regard sPhilip A

  3. #3
    justfishing Guest
    Hello,
    Yes did lots of research and reading the RAVE manual, Basically the pin is in the flywheel and pin in the top camshaft. I removed the top pin and looked in the hole. You could clearly see that the groove in the cam shaft was not in line with the hole despite the pin fitting in, I measured it to make sure the pin was at the bottom, I moved the camshaft so it was perfectly in line with the hole then about a 1 mm further if that. Still have the hesitation, but also the driver demand so still looks like the TPS has a dead spot just on or after movement. Thank you for you thoughts
    Ian

  4. #4
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    Can this also help to improve fuel econonmy?

  5. #5
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    From rave

    Valve timing
    Inlet valves:
    Opens 14° BTDC
    Closes 33° ABDC
    Exhaust valves:
    Opens 57° BBDC
    Closes 14° ATDC

    Has anyone actually checked valve timing using degree wheel etc?
    Regards

  6. #6
    justfishing Guest
    Hello,
    This is one sites I found and others said the same that the timing is done more for the emissions than performance, most likely I am wrong, but that what a lot of sites said. I would think every engine might be a bit different, here is the link to what I read
    AutoSpeed - Big Changes from Tiny Adjustments!

    I didn't move the gear very much but it is really going well. Can not comment of economy but wouldn't move it to much other wise as one post said here things could go very wrong. It would quite hard to see the valve openings if you had a degree wheel.
    I still have give it that wash and polish, flying out on Sunday so not sure I will have time.
    Ian

  7. #7
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    I just read the link and the writer points out that the slotted adjustment "must be safe without causing contact of valves and pistons".......his was adjusted right to one end with no original problems before new belt.
    Firstly, I am no mechanic, and I have not done any research and have no experience with this issue, but my logic tells me if those slots are for fine tuning the cam, that statement must have a degree of truth because otherwise a loose adjustment would be catastrophic.
    Putting the belt one tooth out or more is obviously much more of a rotation than the small adjustment go the slots.

    I'm sure someone who is a mechanic, or who has actually checked this out will confirm one way or another, and I hope they do because I'd like to play around a bit myself but not until I understand the consequences, preferably without crash and bang
    Food for thought though isn't it
    Cheers
    Kev
    Kev
    2005 TDV6HSE D3
    2006 V8HSE D3
    99 TD5 D2 (Gone)
    97 RR Autobiography original (Gone)

  8. #8
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    Worn cam chain and gears will cause retarded valve timing. If your cam timing was set correctly from new and many miles later adjustment makes a noticeable performance difference it is time to replace the cam chain and gears. One tooth out will not usually cause any valve to piston contact, but it will run like crap. A degree wheel is probably the only way to set cam timing correctly with worn components.

    Rick

  9. #9
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    Old Alfas have alignment marks on the camshafts and bearing caps and the sprockets are meant to be adjusted as the timing chain and sprockets wear.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  10. #10
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    Is the td5 self adjusting? Is it hydraulic or solid lifters?

    Cheers
    Bronson

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