Page 1 of 2 12 LastLast
Results 1 to 10 of 15

Thread: 4.6 rough idle and excess fuel (more than normal) post head gaskets & cam swap

  1. #1
    Join Date
    Dec 2007
    Location
    Sydney, you know. The olympic one.
    Posts
    4,853
    Total Downloaded
    0

    4.6 rough idle and excess fuel (more than normal) post head gaskets & cam swap

    So I had to do head gaskets thanks to the thermostat being installed wrong way round (pump outlet to wrong hose).

    While it was apart to that extent I decided to do the cam and lifters as when I did the engine I was told that the 4.0 and 4.6 were the same. Anyhow, new genuine (ordered as such and supplied oil cloth wrapped, plastic bagged and genuine box) cam for 4.6. Fitted it all, new gears and chain. Checked TDC, cam & gears with degree wheel and dial gauge and all should be ok. Also did O2 sensors at the same time.

    It now has really lumpy idle (like it has a a/m cam) and fuel consumption is a mere 38L/100.

    I'm also getting fault codes on the O2 sensors, heater faults and something else). I'm sure that this is linked to the issues. The sensors were sourced from eBay from a seller that was recommended by more than one other user here plus the listing was detailed to suit both the D2 model mine is plus the original source of the engine (not that that would be an issue).

    There are no other faults as I managed to find the cam sensor fault issue while I was at it.

  2. #2
    Join Date
    May 2003
    Location
    On The Road
    Posts
    30,031
    Total Downloaded
    0
    does it go ok?
    lumpy idle could be maf,,
    "How long since you've visited The Good Oil?"

    '93 V8 Rossi
    '97 to '07. sold.
    '01 V8 D2
    '06 to 10. written off.
    '03 4.6 V8 HSE D2a with Tornado ECM
    '10 to '21
    '16.5 RRS SDV8
    '21 to Infinity and Beyond!


    1988 Isuzu Bus. V10 15L NA Diesel
    Home is where you park it..

    [IMG][/IMG]

  3. #3
    Join Date
    Dec 2007
    Location
    Sydney, you know. The olympic one.
    Posts
    4,853
    Total Downloaded
    0
    Goes ok, MAF shows no faults and is <6mths old.

    Has codes:

    P0134 Lambda Sensor Bank 1 Upstream
    P0134 Lambda Sensor Bank 2 Upstream
    P0135 O2 Sensor Heater Bank 1
    P0135 O2 Sensor Heater Bank 2
    P0155 O2 Sensor Heater
    P0175 Mixture Adaption Factor Bank 1
    P0175 Mixture Adaption Factor Bank 2
    P1000 Lambda

    134 & 135 show up a few times, for both banks and hi, lo and missing signals.

    Reset the adaptive settings again and let it idle for 10 min without touching anything to let it warm up and it's still the same. At first startup it idles at around 200 - 250 rpm while it works itself out. With a prod of the accelerator up to around 1500 - 1700 it has slight backfire on overrun. Once sorted it idles at around 600-680 rpm (which by comparison is a bit low to previous).

    Disconnecting the MAF has the symptoms and with the same usual effects.

  4. #4
    Join Date
    May 2013
    Location
    Melbourne
    Posts
    57
    Total Downloaded
    0
    Normally one would have to say given the work done, that the cam timing is out... If it's burning that much fuel, the fault codes you've given aren't telling you anything you don't already know.

    I assume you have checked that all sensors are actually plugged in, coolant temp signal to ecu for example, and verified the ignition leads are in the correct place (wouldn't be the first to mix up leads on the D2 coil pack arrangement...)


    Did you get the heads machined while they were off, and which head gaskets did you use, tin or composite? Wondering about lifter preload...


    I'm also curious as to what you used the degree wheel for when you were checking your setup? Are they genuine timing gears, or aftermarket?

  5. #5
    Join Date
    Nov 2013
    Location
    Sydney
    Posts
    24
    Total Downloaded
    0
    Just a thought that I certain up with if you did cam and the like did you do camshaft and crankshaft sprockets ?? The reason is that the gems and Bosch cam sprockets have different timing windows for the cam sensor and have seen the wrong one fitted and causes dry rich running, poor idle, high fuel consumption and the like.

  6. #6
    Join Date
    Dec 2007
    Location
    Sydney, you know. The olympic one.
    Posts
    4,853
    Total Downloaded
    0
    The gears and chain were done, all the stuff was genuine ordered from Turners. The cam gear matched the one coming off it which was the original.

    Leads were marked and fastidiously checked. Heads weren't machined but were checked and flat, pressure tested etc. Composite gaskets, the same type and brank that came off. Used the degree wheel as you usually would to check the cam timing.

  7. #7
    Join Date
    May 2013
    Location
    Melbourne
    Posts
    57
    Total Downloaded
    0
    Quote Originally Posted by clubagreenie View Post
    Used the degree wheel as you usually would to check the cam timing.
    This is the bit I'm not quite following... With the standard gears, from memory, there is no adjustment provided, simply a case of line the dots up on the two gears. And further to that, from memory, the timing gears have keyways to the shaft, so it's simply a case of slide the two gears on, line up the dots, and away you go?


    I can't see the point of using even a dial gauge to verify TDC, as due to the keyway mount there's nothing you can do about it if it's wrong. The only reason I could see for going to that trouble was if you were setting up aftermarket adjustable timing gears....


    I'm sure I must be missing something here...

  8. #8
    schuy1 Guest
    Cluba, I think your timing is out some how. If the cam,gears and chain are all standard you should not have needed to use a degree wheel as the crank and camshaft gears have alignment marks and there is no other adjustment provided for according to RAVE.
    Crank gear has a keyway locating and the cam has one way fit only location and bolt.
    I temper this observation by saying Im only going on RAVE, not having an 8 pot screamer myself
    Cheers Scott

  9. #9
    Join Date
    Dec 2007
    Location
    Sydney, you know. The olympic one.
    Posts
    4,853
    Total Downloaded
    0
    I know everything is "std" and keyed, dotted etc and shouldn't be able to be stuffed up but I've seen it before where the dots are aligned and it's not timed right.

    Going to throw the old O2 sensors in and hopefully eliminate their faults and start from there. Got rid of the cam sensor fault while it was apart. The old oring had melted itself into the taper and for all purposes looked like a rubber seal vulcanised into the cover. It meant that the airgap was too large when the oring was added as is required.

  10. #10
    Join Date
    Aug 2007
    Location
    Brisbane
    Posts
    3,234
    Total Downloaded
    0
    You might like to check out OBD-II Trouble Code: P0135 Oxygen O2 Sensor Heater Circuit Malfunction (Bank1, Sensor1) ... goes into detail and some of the symptoms seem similar to what you have observed.
    cheers
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

Page 1 of 2 12 LastLast

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!