Had a similar problem, mine was solved by fitting a new genuine idler / tensioner and Conitech belt. The Conitech belt has serrations / pattern on the "smooth" side to provide extra grip.
Maybe check your fan bearing, the one seated in the engine front cover. I take it you would have removed the fan when you put the tension on the idler, but this bearing would still be spinning. (Doesn't explain why your old belt is quiet though.)
-Waz


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