
Originally Posted by
Harmost
Ok, so the radiator arrived promptly after the weekend. I think it actually looked better in person than the image they had in the ad.
It did require a little modification to the aluminium intercooler bracket with a hacksaw and a file. There was plenty of bracket to start with so I wasn't too concerned about that. I thought that the plastic intercooler bracket at the other end might need the same but after slipping it in to see what the space was like it proved unnecessary.
The only other fault I could find would be that the threaded round stock they have on either side to bolt to the top of the intercooler is about 10-15mm off. I'm using a couple cable ties right now and will probably put a couple self tapping bolts through later, but for now just cable ties are actually doing fine.
A couple self tappers are my plan for the top plastic fan cowling and I've discarded the lower one for now.
As far as the radiator goes. No leaks, it looks good, is a little larger but not inconvenient. Looks and feels more rigid than the previous that was a bit slumped in the middle. With all the hoses connected there is definitely not enough movement for it to go back far enough to hit the fan. When I get around to replacing the rubber foot on the aluminium intercooler bracket what little play it has will totally disappear.
I'm pretty happy with it so far. Unfortunately it hasn't fixed my cooling system rabbit hole. I have no coolant leak now. I still have overheating issues. Just did an oil change. It came out black, but no signs of coolant in the oil. Can't detect any signs of unwarranted moisture at the exhaust.To be fair, with the amount of humidity lately, that may not be a meaningful statement. Repco don't have coolant half price this week so I'm starting to get less enthusiastic about dumping coolant.
I've replaced the thermostat, the two hoses below it to the coolant rail, had a new plug soldered into the coolant rail when the entire plug decided to exit the coolant rail, new top hose and elbow, switched to green after the OAT seemed more interested in eating the engine than cooling it, new expansion tank cap and now a second new radiator. She has been a great beast and I've managed to avoid an actual mechanic for everything but pink slips, mainly thanks to this forum. I'm down to blockage in the cooling system somewhere or head gasket. Will take her up monday to see about testing for exhaust gases in the coolant and/or a compression test.
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