For what it's worth have just done the head gasket for the second time. At 300k km. Cost about $500 AUD for the kit with a few extra bits. First time was 120k km. Wife cooked it. This last time was radiator damage due to extreme river crossing and having to drive out after destroying radiator.
Put it in a top hose that has a t piece with solid bleed section. Was lucky that all went well. Last rebuild machined the head. This time warp was in tolerance. Pistons and bore were pristine. Just replaced gasket.
I suppose its its a case of if you can do it yourself you're always going to be cheaper.
The cooling system on the TD5 is fragile.
Metal dowels are the go.
Land Rover - The leader in chasis rust protection with leading edge oil application system.![]()
2000 Discovery TD5 - ACE. 2" Lift and Bloody big lights
2016 Discovery D4 SDV6 HSE ARB Bar, lights and winch. Wow
Hi mate. Is that just for the head to be pressure tested and refaced or is the price for the head off and refit with new gasket and metal dowels. As I said it cost me $4800 for pressure testing found a crack in exhaust port (scrapped head) then the price of a reco head plus fitting. I had fitted the first head after It's rebuild myself but have moved interstate and didn't have the facilities to fit a new head as refferred to by previous poster. If you are capable of doing it yourself you will learn a lot about your engine and save at least $2000.
Hope all goes well for you.
Regards
Tony milliken
Celtic4x4
called to confirm, quote was for pressure testing and resurfacing only. No removal, no replace - drop off/ pickup only.
mechanically inclined but am not 100% confident in doing it myself. Plus it’s my daily driver, don’t have a second set of wheels.
graeme cooper in sydney has quoted $4000, plus cost of new head if current one is no good.
roving mechanical have quoted $2000 but have yet to confirm what this involves.
might have to run the gauntlet and fork out the cash![]()
Update on this post;
Have had the head rebuilt by Roving Mechanical in Penshurst, Sydney. Was turned down by every mechanic in Nowra citing ‘low on staff... etc’.
Cost $2500, and the guys really seem to know everything about land rovers, when I dropped mine off there was another td5 there for the same issue.
Head came back good so didn’t need a replacement head.
Have done around 500km so far and no issues, no coolant loss. Reckon the overheating issue is all done and dusted.
Yup. From 2300 to 2500 is a good costing for replacement of head gasket using genuine or high quality parts.
We've had to go to 2800 pnce when having to repair several threads etc caused by the owners previous 'workmanship '
Jc
The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈
Chasing down these kinds of problem can be a real pain.
I completely rebuilt my engine (new bearings, pistons, hg, all bolts, honed block, valves and seats lapped, new stemseals etc) after chasing down mayo in the breather/filler cap and reducing coolant levels - no oil in coolant. Had the head checked for flatness and pressure tested. Replaced oil cooler, etc etc etc
Cost a packet, but I did the labour myself.
Still the problem persisted.
Bought a used AMC head and it went away.
It turned out to be a cracked exhaust port on the original head, the engine shop only pressure tested the fuel galleries for some reason :/
Sounds like a different issue, but if you get a pressure test done make sure they test inlet, exhaust, & fuel rail.
PS, posted before reading last page, oops, glad it's sorted - might be useful info anyway for others.
Funny you mention this...
Problem seemed to be repaired for several weeks after head rebuilt. But then, as with you, problem persisted.
Long story short, head replaced with AMC head. Mechanics report problem solved.
Ended up being twice the cost of just replacing the head in the first instance.
So, lesson for all prospective head rebuilds - even if the head passes the test, consider replacing with a new head.
Thanks to Glen and the guys at Roving Mechanical for the good work!
You're lucky the other mechanics didn't want to do it! I would never let a "normal" mechanic anywhere near a 'Rover! This place, (and other forums) abound with tales of so-called competent mechanics buggering up peoples vehicles to the tune of thousands of dollars. Lots of dealerships seem to be no better, too. Once you find a good indie, stick to them!
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You have the right to remain silent. Anything you say will be misquoted, then used against you.
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1999 Disco TD5 ("Bluey")
1996 Disco 300 TDi ("Slo-Mo")
1995 P38A 4.6 HSE ("The Limo")
1966 No 5 Trailer (ARN 173 075) soon to be camper
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