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Thread: Brake Servo Vacuum Pipe Connection on Plenum

  1. #11
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    There are two fittings together, one a push-in tube fitting at the front and a plastic barb fitting behind.
    2002 D2 4.6L V8 Auto SLS+2" ACE CDL Truetrac(F) Nanocom(V8 only)

  2. #12
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    I believe the black connector is the sucker for the positive crankcase ventilation system hence my comment that I thought there is a valve in it to stop oil getting in and getting into the brake booster port next to it, so stopping oil getting into the brake system from the crankcase vent system. If you ever pull the plenum off you will see how much oil and crude is in there.

    Just so happens I have two of these plenums lying around so undid one of the black plastic connectors - it does not have a valve in it but it does have a restrictor about half way in - the restrictor has a hole about 3mm in diameter so catches any oil which flows back into the engine.

    So the correct part will be needed as I doubt from a hardware store or Pirtek will have the restrictor in it.

    Garry
    REMLR 243

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  3. #13
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    I’m pretty sure there is a restrictor on the other end, at the rocker cover. Will check tomorrow as my whole engine is in bits.
    2002 D2 4.6L V8 Auto SLS+2" ACE CDL Truetrac(F) Nanocom(V8 only)

  4. #14
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    This is what you are talking about

    Inseret.jpg
    Yes it goes in the pipe at the rocker end but in the black plastic connector that screws into the plenum, on the two I have here, there is a restrictor inside the plastic connector - it looks as it is a simple blocking plate with about a 2 - 3 mm hole in it to allow the vacuum to suck in any oil mist that gets past the thingy in the pic above but capture any oil which then flows back into the rocker cover.

    Have you actually unscrewed your broken connector barb out of your plenum to see what you have or do not have in yours?

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  5. #15
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    Quote Originally Posted by biggin View Post
    There are two fittings together, one a push-in tube fitting at the front and a plastic barb fitting behind.
    Like this

    101

    I assume you broke the black one (the one in the pic has a restrictor about half way down it) - my understanding is that the black one is the crankcase sucker and the red one is where your brake booster pipe pushes in.
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  6. #16
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    Quote Originally Posted by 101RRS View Post
    ....

    I assume you broke the black one (the one in the pic has a restrictor about half way down it) - my understanding is that the black one is the crankcase sucker and the red one is where your brake booster pipe pushes in.
    Ah!.
    My red one is installed on my 2 D2s, but I definitely don't have the barbed one.
    And I must have removed the blank/end plug thingie off the small nipple down low.
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  7. #17
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    Quote Originally Posted by 101RRS View Post
    This is what you are talking about

    Inseret.jpg
    Yes it goes in the pipe at the rocker end but in the black plastic connector that screws into the plenum, on the two I have here, there is a restrictor inside the plastic connector - it looks as it is a simple blocking plate with about a 2 - 3 mm hole in it to allow the vacuum to suck in any oil mist that gets past the thingy in the pic above but capture any oil which then flows back into the rocker cover.

    Have you actually unscrewed your broken connector barb out of your plenum to see what you have or do not have in yours?

    Garry
    Thanks Gary, yes that’s what I’m talking about.
    And no, I haven’t unscrewed the broken bits. Will do that later today.
    Whatever I find, I should be able to modify a standard fitting.
    2002 D2 4.6L V8 Auto SLS+2" ACE CDL Truetrac(F) Nanocom(V8 only)

  8. #18
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    The issue is that as you can see in my pic the crankcase sucker is right next to the red brake booster port - any oil that gets sucked into the plenum (and both of mine when removed were full of it) can then work its way into the brake booster - however I did read somewhere that the designers took this into account and the booster is higher than the port so any oil that gets into the booster pipe can work its way back into the engine when shut down.

    From the comments on here some of the black barb connectors do not have a restrictor in them but both of mine too - the inside diameter of the connector is about 10mm and if you look inside with it held up to the light you will see it blocked except for a smaller hole of about 3mm.

    Take yours out, have a look and see - if it has a restrictor get the same, if not, likewise get what you have. If yours does not have a restrictor then any suitable connector will do - I have replaced the red one for the brakes with a simple brass connector as this red push pull things are a pain and mine was not sealing on the pipe when it was pushed in.

    Good luck

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  9. #19
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    Busy setting this up today and removing bell housing bolts. One to go. Will have a look soon. Stopped for a beer Brake Servo Vacuum Pipe Connection on Plenum
    2002 D2 4.6L V8 Auto SLS+2" ACE CDL Truetrac(F) Nanocom(V8 only)

  10. #20
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    Quote Originally Posted by bee utey View Post
    It's a vacuum fitting not a coolant connector, it won't corrode unless the vehicle is underwater.
    Nonetheless it still 'inviting'. Water just accelerates the process. Moisture exists in the air so it will be just slower.

    Just another headache that can be avoided but some people like headaches I guess.

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