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Thread: Video showing how the TD5 LR coolant fill method creates airlock

  1. #1
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    Video showing how the TD5 LR coolant fill method creates airlock

    I fitted some clear hose to the heater matrix inlet hose. This video shows how the preferred LR method of coolant refill creates an airlock in this hose and therefore no coolant will pass through the matrix on start.
    Second video will show that starting the engine does not create any flow in the heater circuit nor does it break the airlock while in bypass mode - engine cold.
    Further videos will show how to get rid of the airlock.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  2. #2
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    Nice to see exactly what's going on, i just presumed that something like this can happen that's why i completed the WSM method like in the second paragraph here Defender Td5 thermostat and this trick works
    Discovery Td5 (2000), manual, tuned

  3. #3
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    Result after starting the engine

    The engine is now started - coolant cold and coolant flow in bypass mode - water pump and radiator are new.
    There is an initial slight flow but it then stops - doesnt matter how you position the matrix hose.
    Releasing the bleed screw achieves nothing except spray coolant everywhere.
    Attached Files Attached Files
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  4. #4
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    Fitting a bleed tube to the bleed hole

    I then built a fitting that would screw into the bleed hole and attached plastic tube which was then clipped to the bonnet.
    This removed a lot of air but the flow through the matrix was still not sensational after the next start
    You can see this low flow after the second start in the next video.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  5. #5
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    Second start and idle flow rate after initial air purge

    I then removed the tube and reinstalled the bleed screw. The flow was still no good after start and idling.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  6. #6
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    Reinstalled bleed tube and started - all air purged

    This is the result of reinstalling the bleed tube and starting the car again - idle speed only.
    More air bled out and finally the heater now began to work inside the vehicle.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  7. #7
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    Final result - heater flow not as much as you would expect at idle

    The final flow rate into the matrix at idle speed is not as you would expect - see this last video - however the heater blew nice warm air even with this flow rate.
    This how the heater matrix hose looks after shutdown.
    10 Time 1758. Final result after engine shutdown.jpg
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  8. #8
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    That’s why I always refill mine on ramps.

  9. #9
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    Quote Originally Posted by Tombie View Post
    That’s why I always refill mine on ramps.
    Learnt that one a LONG time ago on twin cam FIATs. Also VL Commodores with the Nissan I6.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  10. #10
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    The heater matrix in this car had been back flushed and flowrate with a garden hose inserted into either side of the matrix was very hoid - so no restriction there.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

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