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Thread: Top plastic pipe broken again on Radiator

  1. #1
    Join Date
    Jan 1970
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    Pennant Hills, Sydney
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    Top plastic pipe broken again on Radiator

    Well after 3 years from the 1st fix using a brake line as an inner sleeve as it broke 1/2 way along, this time it let go right at the tank not sure if this was caused by vibration which I was heading out to pick up parts to fix, 2 self tapping screws and a cable tie got me home and to work for the week.

    The fix involved a reusable grease fitting used for nylon grease hoses, a drill and small die grinder to rough up surfaces and cut grooves in the tail of the fitting for the hose to "bite" into when clamps are done up, 1st step was to drill into the tank with just the right size drill this is to allow for the threaded part to screw into the tank, apply thread sealant to thread of fitting and screw it in, 2nd part was to rough up the plastic around where the fitting and apply the compound around the fitting for extra support and in theory spread any load to a bigger area.
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    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

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  2. #2
    Join Date
    Nov 2007
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    Townsville Nth Qld
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    Good fix. I cant see an issue. Probably last for years. I would be running a low coolant alarm as a failsafe just in case. Baz

  3. #3
    Join Date
    Mar 2015
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    Mine has been like this for a few years now, o have another radiator to install but figured I’d wait till it lets go.

  4. #4
    Join Date
    Jan 1970
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    Quote Originally Posted by Bazzle218 View Post
    Good fix. I cant see an issue. Probably last for years. I would be running a low coolant alarm as a failsafe just in case. Baz
    I have had one of those fitted for years now 10 plus years, was the smell of coolant that made me pull up before alarm went off.
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

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