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Thread: Fuel connector leak

  1. #1
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    Fuel connector leak

    TD5. I have a small leak from a push on connector going onto the FPR. Is there an O ring inside I can replace?
    The line looks like it is continuous to the back of the car.
    PeterN
    70' 164 Manual Volvo 227,000miles play car. "Sven"
    2001 BMW R1150RT bike, 118,000Km "Bruce"
    2000 D2 TD5 Auto 329,500Km and climbing. "Leaky" (VK3JUG)
    2024 Dualcab Hilux work truck, 12,000Km.

  2. #2
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    The ports which are screwed into the FPR have o-rings, google out STC4509
    Discovery Td5 (2000), manual, tuned

  3. #3
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    I would say no.
    This is not a 100% certain no, tho.

    There is a very thin o-ring in these quick connects, but they are so far and deep into the connector it's very hard, if not impossible to change.

    You can get quick connect fittings to replace yours.

    Do a search for "7.89mm fuel connector" on ebay or your preferred webstore so you can see whats available.

    Because of the hard nylon line, I'd recommend that you also search for the types that have the o-ring on the fuel hose side too.

    I've replaced them using a heat gun, worked fine. johnp38 alerted me(us) to a tool that helps to do this too.
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  4. #4
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    It may not be the connector. The line is nylon, sheathed in rubber. If the line is leaking under the rubber, it can appear to be the connection.
    If you don't like trucks, stop buying stuff.
    http://www.aulro.com/afvb/signaturepics/sigpic20865_1.gif

  5. #5
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    Thanks for the replies, i assumed it was a strange rubber line but now i know it's a sheath i'll cut it back and have another look in case it is a split/cracked pipe.
    It's right above the starter so sooner fixed the better.
    PeterN
    70' 164 Manual Volvo 227,000miles play car. "Sven"
    2001 BMW R1150RT bike, 118,000Km "Bruce"
    2000 D2 TD5 Auto 329,500Km and climbing. "Leaky" (VK3JUG)
    2024 Dualcab Hilux work truck, 12,000Km.

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