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Thread: D2 front drive shaft problem?

  1. #161
    Join Date
    Jun 2008
    Location
    CNS, FNQ
    Posts
    511
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    Evening All

    just read the whole thread and did not see and reference to the lubeing of the shaft splines itself.

    there is the 1/4" UNF nipple to install, pump and then remove, but has any body pulled the shaft apart to clean the old grease and dirt out?

    is it possible to pull the shaft apart like an agricultural PTO?

    what grease are you using?
    I intend to use Thixogrease

    whilst pumping new grease in to it comes out, purging, this doesn't get all the old grease out and in some cases can cause a reaction between the grease to the point of metal failure (not the whole cause but an MD80 Alaskan Airways crashed off California due grease intermixing)

    I am considering pulling the front prop shaft and doing the job on the DC joint and if taking out off that far, sliding the shaft apart and cleaning it and repacking with new grease

    Hay Ewe

  2. #162
    Join Date
    Jan 1970
    Location
    Ellendale Tasmania.
    Posts
    12,986
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    OK another report on my front shaft, after replacing mine at 150,000ks for the 3rd time with the greasable unis on the double carden this time, with 275,000ks on the clock, it has failed, BUT, this time it's the single uni on the diff that has failed the double carden, by eye anyway, looks fine, amazing really, so there ya go, a good news story for greasable unis on the double carden

    Baz.
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  3. #163
    Tombie Guest
    Both of the replacement Factory but Greaseable front shafts on my D2 have failed...

    Thats 3 shafts in 135,000 km

    The upgraded Hardy Spicer on the Defender is still going strong I believe (BlkNight ???)

    The D2 is now getting a 1310 upgrade.

  4. #164
    Join Date
    Mar 2010
    Location
    Gooseberry Hill
    Posts
    123
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    woohoo
    I can finnally join this club as of 1100 this morning
    145700km's
    4.6ltr
    2"lift
    alot of 4wding
    question is is this fixable or do I need a new shaft
    Attached Images Attached Images

  5. #165
    Tombie Guest
    Get a Tom Woods shaft and all you'll need to do from then on is lube your nipples...

  6. #166
    Join Date
    Mar 2010
    Location
    Gooseberry Hill
    Posts
    123
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    well got a couple of quotes in. hardy spicer HD unit was around the $630 mark so looks like i'm getting a woody, Tom Woods have emailed them for shipping cost but I'd imagine ill be in-front still.
    cheers guys good reading this thread

  7. #167
    Join Date
    Sep 2007
    Location
    Gold Coast
    Posts
    6,078
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    Shipping was around $200 when I emailed them a while back. I ended up grabbing one from Procomp (JeepKonnection) in Melbourne as it was only about 80$ more and they got it to me for the next day.

  8. #168
    Join Date
    Nov 2009
    Location
    Ceduna, SA
    Posts
    254
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    Quote Originally Posted by Tombie View Post
    Get a Tom Woods shaft and all you'll need to do from then on is lube your nipples...


    X2...

    VERY HAPPY with mine not too sure about the baseball cap they sent "I've got a Woody"


    James

  9. #169
    Join Date
    Feb 2009
    Location
    The Dandenongs
    Posts
    141
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    I also have joined the Club. 187000klms and only been lifted (45mm) about 2 months. Probably accelerated the problem.

    Psimpson7- what length or model/part number did you get??

  10. #170
    Join Date
    Feb 2009
    Location
    The Dandenongs
    Posts
    141
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    Paid $580 Jeep Konection Hallam.
    Very impressive.

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