Show us your D2 rear bar

Good stuff Basil. Thats the first thing I thought when I finished building mine, what will I change for version two. My next version will be a much shorter bar, and will be a lot stronger.

Waz, how heavy is the bar on yours? I'm determined to keep the weight down on my next one, but it also needs to be strong.

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Originally Posted by Franz

Well done Basil135!

What did you drill the reverse park sensor holes with and what size bit/holesaw did you use?

Cheers,

Franz
2004 D2 Td5 Classic Auto with mods

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Thanks.

The holes are 27mm, and I had them drilled out by an engineering firm due to the size.

They were a neat fit when drilled, but once the bar was powder coated, they were fairly tight.

There is a lug on the top of the grommet that needs to be cut out, and I just used a jig saw.

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Originally Posted by Hendrik

Good stuff Basil. Thats the first thing I thought when I finished building mine, what will I change for version two. My next version will be a much shorter bar, and will be a lot stronger.

Waz, how heavy is the bar on yours? I'm determined to keep the weight down on my next one, but it also needs to be strong.

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Thanks,

For v2, I will probably make the sides a bit longer, then chamfer them back at an angle.

This one weighs in at 39kg, which adds 27kg over the original. My thought is that a spare wheel & jerry can, which I am not putting on, still weigh more.

I made it out of 5mm steel, but am thinking 3mm would be heaps.

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Originally Posted by Hendrik

Waz, how heavy is the bar on yours? I'm determined to keep the weight down on my next one, but it also needs to be strong.

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Mine's 3mm it weighs about 25kg

Waz

Before and after - made by Devon 4X4.

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Originally Posted by fatman

Before and after - made by Devon 4X4.

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Nice bar some LED lights might be an improve though.

Cheers

Heres mine...

1st Aftermarket bar on a D2 in Oz (wiped the factory one out within 2 weeks of the vehicle new and no-one made one - so made it myself) It was Dads car back then and we made one for my D1 at the same time...

http://gallery.mac.com/rovertech/100...12607869800001

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Originally Posted by Piddler

Nice bar some LED lights might be an improve though.

Cheers

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I think it looks pretty good as is.
Though I must admit, I'm really not a fan of LEDs (but that's just my opinion!).

Have thought about a set of the older style round Deefer (or old Mini lights) when I get a bar if the original D2 lights are too tricky to use.
Bit of nostalgia!! ;) :p

..:: KIEREN ::..
2000 Disco II Auto V8
Object Of Mass Consumption
AussieAubs Disco Page

What about this one?

It is giving me some ideas to change my proposed design for my disco.

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Originally Posted by CJT

What about this one?

It is giving me some ideas to change my proposed design for my disco.

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Think you might have some questions from the officers of the law with that one. :nazilock:

Good design for off road, but on road, it looks a bit "sharp"