Hi Dave,
When you say Black plastic welsh pug, do you mean the oil filler cap?
I thought even if the cap wasn't in they wouldn't throw out oil? (will go and have a look on mine shortly)
Also I am suprised that it got anywhere that could affect the throttle control. Another point on this is that in every case I have seen with driver demand problems on TD5's I have not seen one that fails with it revving. It always just cuts the pedal. (Be interesting if anyone else on here has, Bilknight..?)
Did it turn off normally on the key? When it was restarted was it revving, or idling normally, or idling roughly? Was the engine mangement light on?
Hope he gets it fixed, and there are plenty of knowledgable people on here who will be able to help.
Pete


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