Yes, with the transfer case installed thats unreasonable. you only took him the case in the first place so hes got no obligation to carry out the works required to remove the case for further repair work at his expense.
if you take the transfer case out and its still not working taking the transfer case back to him for him to have another go at is OK, But be prepared to foot a hefty bill and to be told to kindly go away and not come back if he bench tests it and it comes up ok.
A quick phone call first may reveal that hes willing to eyeball it and thats where I suggest you start.
you may find that the Tcase in itself is ok and that when its been put in that the linkages have fouled or havent been correctly aligned.


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(Who thought up THAT 'improvement' over the D1???
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