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Thread: Welding the big ring - 1904

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    Welding the big ring - 1904

    I thought that those of you with an interest in metal working would like this clip. Internet Archive: Free Download: Welding The Big Ring (Standard 4:3)

    Found on the "Practical Machinist" site. Film made in 1904 at a Westinghouse Electric works in East Pittsburgh. This is how our grandfathers and great-grandfathers did it. Imagine doing this for a sixty hour week and about $5. Note the conditions and total lack of safety equipment and probably worker's comp. also.
    URSUSMAJOR

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    Geez , no safety equipment , goggles , gloves , nothing , and amazingly all that hammering and walking around that noone gets clobbered.

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    Quote Originally Posted by Disco_owner View Post
    Geez , no safety equipment , goggles , gloves , nothing , and amazingly all that hammering and walking around that noone gets clobbered.
    Yeah, they were they days when people were responsible for themselves and actually looked out.

    Very nicely choreographed process! Talk about the bad ol' days!
    Cheers
    Slunnie


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    A lot of people do not know about hammer welding - it was the only way of wellding iron or steel from the start of ironworking about 1200 BC until the introduction of gas welding late in the 19th century.

    It became pretty much obsolete as electric welding became available in the 20th century, but was common workshop practice at least up to WW2. The other thing against it is that it is a lot easier with wrought iron than with mild steel, and mild steel began to replace wrought iron with the introduction of the Bessemer Converter in the fourth quarter of the nineteenth century, until wrought iron became difficult to find by WW2.

    John
    John

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    John, blacksmith's welds were still common in Winton and no doubt other outback towns through the 1950's. I saw numbers of broken axle beams and spring leaves hammer welded during my time as an apprentice there, bent diff housings bunged up on the forge and straightened, wheel rims heated and flogged out round again, broken iron castings heated in the forge overnight before being brazed. Plenty of items used on stations were brought in to the blacksmith to be flogged back together, or replacement parts made. The skills exhibited were wondrous to observe, more artist or craftsman than tradesman, black art perhaps. Industrial blacksmithing, as opposed to ornamental, has had a resurgence over the last twenty years and there are quite a respectable number of apprentice smiths nowadays.
    URSUSMAJOR

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    Quote Originally Posted by Brian Hjelm View Post
    John, blacksmith's welds were still common in Winton and no doubt other outback towns through the 1950's. I saw numbers of broken axle beams and spring leaves hammer welded during my time as an apprentice there, bent diff housings bunged up on the forge and straightened, wheel rims heated and flogged out round again, broken iron castings heated in the forge overnight before being brazed. Plenty of items used on stations were brought in to the blacksmith to be flogged back together, or replacement parts made. The skills exhibited were wondrous to observe, more artist or craftsman than tradesman, black art perhaps. Industrial blacksmithing, as opposed to ornamental, has had a resurgence over the last twenty years and there are quite a respectable number of apprentice smiths nowadays.
    I was not in the outback until the sixties, and by then it was virtually all electric welding and oxy, although I am certain there were still a lot of people about who had the skills. When My sister and her husband bought their place here in 1970 it had a functioning blacksmith's shop - but they brought an electric welder, oxy and a lathe! I am reasonably familiar with blacksmithing (although I do not consider myself at all skilled in it - my maternal grandfather was a coachsmith who spent most of his career doing blacksmith's work).

    John
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    The Qld. Government built a lot of small diesel power stations in the outback through the fifties and the ready availability of electricity killed the smithies as welders became affordable. Many of the tiny spots on the map did not get a reticulated electricity supply until then. Winton then had a Shire Council power station which produced DC power for electric motors and AC for lighting. This was not uncommon.
    URSUSMAJOR

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