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Thread: Manual tailgate release D3

  1. #61
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    Hi guys, so I may have missed this bit but I have drawers installed no cargo barrier, a fridge does present as quite and obstruction though and I can't open the rear upper tail gate to see if the lower works either... I've just finished setting up camp and the beer is locked in the fridge in the car so I'm quite desperate (devastated) but need to know how to get the tailgate open manually with zero access to the bottom door from behind... And limited access to the upper from inside. Any suggestions? D3 2007.
    Don (DJL9999) - D3 2007 2.7L SE White & D4 2012 3.0L HSE Ipanema sand

  2. #62
    LRD414's Avatar
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    Quote Originally Posted by DJL9999 View Post
    .... need to know how to get the tailgate open manually with zero access to the bottom door from behind... And limited access to the upper from inside....
    It is usually a failure of the upper tailgate latch, which is located in the lower tailgate. The lower itself doesn't seem to fail.
    There is nothing you can do until you get access to the inside of lower tailgate.
    The process starts like this (photos copied from Disco3, link below):




    Then comes the tricky part.
    There's a pretty good description and more photos in this Disco3 thread by Disco_Mickey:
    DISCO3.CO.UK - View topic - How To - Tailgate latch replacement



    Good luck!

    Cheers,
    Scott
    D4 TDV6 MY14 with Llams, Tuffant Wheels, Traxide DBS, APT sliders & protection plates, Prospeed Winch Mount w/ Carbon 12K, Mitch Hitch & Drifta Drawers
    Link to my D4 Build Thread
    D3 2005 V8 Petrol
    Ex '77 RRC 2 door. Long gone but not forgotten.

  3. #63
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    Have you tried running the engine (extra voltage) then trying to open the door?
    MY11 SDV6 HSE, e-diff, LLAMS, Snorkel, Rhino Pioneer Rack, DBS, BFG KO2 265/65r18, Mitch Hitch, GME TX3550s, GOE stuff....

  4. #64
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    Have you tried pressing the "lock","unlocked" buttons on the dash. It maybe the micro switch in the tailgate handle has failed. Need to press both at same time and somebody to lift tailgate at the same time.

    Ivan
    ps mine failed his way.
    2005 D3, 245/70/17 STmax, Tvan, Traxide, Mitch hitch

  5. #65
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    Hi guys thanks - I tried the voltage and the unlock / lock etc. but after having dismantle and managed to slide (wrestle) the drawer system forward enough to crawl in I had access to beer, tools and the back tail gate.

    The plastic prising apart was a bit daunting at the start but once I finally levered it out slightly it all came out.
    Not fun and will be putting the Allen key and the manual release in tomorrow!!
    Don (DJL9999) - D3 2007 2.7L SE White & D4 2012 3.0L HSE Ipanema sand

  6. #66
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    Hi Guys. Just completed my repair of Rear Tailgate actuator assembly. Rather than dicking around trying to connect wires to Allen keys as per previous advice I’ve come up with s very simple fix. Simply use a piece of 2mm wire rope. Make a loop of approx 10cm. Thread it through plastic hole in the actuator and fix both ends to the actuator cable with a 2mm wire rope grip. Simple. Stronger.

  7. #67
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    All good until the actuator packs up,then you wished you had fitted a cable direct to the latch,while it was all apart.Better to make sure you can access to the beer!

  8. #68
    LRD414's Avatar
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    Quote Originally Posted by LRD414 View Post
    The task is not too hard if you have your tailgate open but I decided to put together a guide document with a few extra details that may help others.
    I have revised the document to include a couple of improvements from David and correct an error in one photo.

    Cheers,
    Scott
    Attached Files Attached Files
    D4 TDV6 MY14 with Llams, Tuffant Wheels, Traxide DBS, APT sliders & protection plates, Prospeed Winch Mount w/ Carbon 12K, Mitch Hitch & Drifta Drawers
    Link to my D4 Build Thread
    D3 2005 V8 Petrol
    Ex '77 RRC 2 door. Long gone but not forgotten.

  9. #69
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    It's on my list of things to do , I plan to use a D1 interior door release as a permanent release.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
    1974 VW Kombi bus
    1958 Holden FC special sedan

  10. #70
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    Quote Originally Posted by LRD414 View Post
    I have revised the document to include a couple of improvements from David and correct an error in one photo.

    Cheers,
    Scott
    Thanks for this Scott. It's my turn, I've left it as long as I possibly can as it's completely given up opening the rear tailgate now, only works occasionally, so next time it works, i'll do this fix.. . Hopefully it opens again! I think i need to replace the whole lot as its been getting progressively slower at unlatching over 12 months.

    On top of the lifter and rocker cover replacement i'm currently doing on another vehicle, and the evap aircon on the roof that's playing up, e,t,c ....

    Not sure if i work harder on break or at work...

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