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Thread: 3l D4 Starter Motor Failure

  1. #1
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    3l D4 Starter Motor Failure

    My starter motor failed catastrophically one week after returning from our trip from Perth to Cape York via the Great Central Road and return via Kununurra and Broome. There was little warning but the starter motor sounded slightly sluggish for the last two weeks prior to it expiring in a cloud of smoke. My wife was shopping in the suburbs and roadside assistance trucked the car to Southern Landrover. It was burnt out and it was fixed under warranty.

    We were travelling on rough dusty roads and plenty of creek crossings but when the starter was pulled apart it was dry with only a trace of dust inside. In fact, it is fully sealed apart from a breather hose. We may need to look into protecting this breather hose by extending it and fitting a filter but I haven't looked at it yet. The dealer said it extends downwards from the starter motor.

    My car is a 2010 model with 94,000km on the clock and the warranty expires in Februrary. There were no starter motors in Australia and it took a week to get one from the UK. Luckily this didn't happen while we were travelling in remote areas. We did 14,000km in 4 weeks and a big delay waiting for parts would have been a problem for us. No one we spoke to in Perth has heard of a failure on the 3l starter motor before.

    Interestingly, we were travelling with a 200 series LC. A power steering pipe failed at Lorne Hill, 300km north of Mt Isa and the car had to be trucked to Mount Isa. The steel pipe is quite long with a rubber pipe at one end and a rigid union to the pump at the other, a disaster waiting to happen on rough roads. It failed at the rigid union due to fatigue.

    There was one part in Australia and it was at Alice Springs. This is because they have had to replace some at Alice Springs in the past so they very kindly kept the $600 part in stock. Otherwise it was ex Japan. He was lucky and they flew the part to Mt Isa on the Friday of the long weekend in October and he was on the road to Darwin on Friday afternoon. The failure happened on the Thursday so the service was excellent for the Toyota.

    No failures for the D4 but the starter failed one week after returning to Perth. As I said, we were very lucky.

    Bob

  2. #2
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    Gee Bob your not half right in being lucky but what it shows is where LR needs to improve here in Australia if the brand is to grow, as much as it hurts me to say it this is where Toyota excel and the reason so many others choose Toyota over other brands. I personally wouldn't change as there is no other vehicle that gives me the joy my LR does but I only wish they provided this sort of service, if they did and people compared LR to other vehicles it would be game over!

    Cheers
    Julian

  3. #3
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    I just had my main muffler replaced with another OE one.
    They had just the one in the country as well!
    They are stainless steel so I guess they don't get replaced often.
    2014 SDV6 HSE - LLAMS, Tuff Ant Tree Sliders, Tuff Ant 18" rims, Nitto Ridge Grappler tyres 265/65 R18, Custom Lipo4 battery, Custom Drawer storage system https://www.box.com/s/jem0ilac3cner2mexq64

  4. #4
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    Rich,

    How do you find your BD LR fuel tank? I have one too and find it is just a little bit low so it keeps getting bashed on rocks etc. It seems to cope with the bashes OK but I wonder about the longer term. Has yours survived OK?

    Bob

  5. #5
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    Off topic, but yes they can take a fair bit of abuse!
    Not mine as yet but I've seen a quite bent one up on the hoist at my mechanics. Looks like it would take 10 / 15 ltrs less than straight one.
    I've only got a small reshape under the bottom of mine.
    2014 SDV6 HSE - LLAMS, Tuff Ant Tree Sliders, Tuff Ant 18" rims, Nitto Ridge Grappler tyres 265/65 R18, Custom Lipo4 battery, Custom Drawer storage system https://www.box.com/s/jem0ilac3cner2mexq64

  6. #6
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    I have the 2.7 D4 but my starter motor failed in Bamaga after driving it up along the old tele track. Luckily I had just been to the tip the day before and was about to drive south. As it was under warranty land rover shipped it back to cairns where after taking it apart the starter was (allegedly) full of mud and water. Like you it is something that I need to look at before my next big trip as I don't want it failing in the middle of the Simpson!

  7. #7
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    The water-proofing of the 3.0 starter could be better than the 2.7 starter because LR's specs for the 3.0 starter had much more stringent submerged operation requirements. However at least 1 company declined to tender due to what they considered impossible conditions that would result in continual warranty claims. My understanding is that there were no changes to the starter used in the 2.7 D4 from previous models.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
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  8. #8
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    I reckon I first noticed my starter motor being a bit slower than normal at Seisia, soon after completing the portion of the Telegraph track that we attempted. The deepest water we did was on the telegraph track at Elliot Falls. We didn't do Nolans due to the depth of water at the moment.

    Southerns reckoned there wasn't any water and maybe some dust inside. They showed it to me and everything looked pristine, apart from melted wires on the stationary windings at the gear end. I suspect that the water crossings must have done something due to the timing of the symptoms but I guess dust from the thousands of km or dusty roads we did may also have contributed. Otherwise, it might just have been due to fail and the timing had nothing to do with the trip. Unfortunately, Southern had no clear answer as to the reason for the failure but I will look into dustproofing the breather hose I think.

    We are also doing the Simpson Desert next year and a starter motor failure in an auto car is terminal out in the bush. Funny thing is that the 200 series driver and I discussed starter motor failure before we did the Telegraph track and were both concerned that water might cause a failure that would stop us in our tracks. He was paranoid and tried not to go through any deep water but I was not too worried. His car failed with a power steering pipe fracture whereas mine got home and then the starter failed. Funny how things turn out.

    Bob

  9. #9
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    Thanks for the info BobD. Always good to know what can fail. I read / heard somewhere that the starter replacement is a body off job, is that correct?

  10. #10
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    Quote Originally Posted by rufusking View Post
    Thanks for the info BobD. Always good to know what can fail. I read / heard somewhere that the starter replacement is a body off job, is that correct?
    They told me it was a "labour intensive job" but it didn't seem to take long. The starter motor came in late on Monday afternoon and the car was ready at lunch time on Tuesday so if they took the body off it didn't take long. I will try to find out and post it here.

    EDIT

    Just rang the service man and he said the body didn't come off. The engine is a tight fit and the starter is hard to get to but they get to it from underneath. He said it would be do-able in the bush but it would be a terrible job and you would be better with long rubber arms! (paraphrase) The roadside assistance guy got a wrench to it from underneath and managed to hit it. This was with the car at normal height. When I tried to see it I couldn't get far enough under to see anything but he knew where it was and how to access it.

    Bob

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