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Thread: Coolant outlet housing failure

  1. #1
    Join Date
    Jun 2008
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    Coolant outlet housing failure

    I think all older cars should check their coolant outlet housing for leaks, in the TDV6 it’s on top of the motor, under the turbo inlet.

    I had been topping up the coolant reservoir for several weeks without finding out where the leak was, and then while towing the van temp rose and dropped off also transmission fault occurred. Upon taking off the black plastic engine cover it was obvious that the plastic water outlet connection had split in two, the car rode home on tray top of tow truck with van behind. Internet search reveals this part is failing regularly worldwide after approx 150 thousand k. The 90 degree elbow that connects to this unit had also eroded to the point of failure; it is part of the radiator hose kit and cannot be bought separately.

    My garage has started to replace the outlet component as standard practice when the coolant is due to be replaced; it's only a $30 part while the hose kit was $220.

    Car has done 300k since and appears ok, Last weekend I also replaced 6L of transmission fluid, I have yet to tow the van again and place engine and transmission under stress, but am hopeful all is ok.

    Ryall
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  2. #2
    Ean Austral Guest
    Yep , been a few posts about this problem, someone was actually looking at getting 1 made from steel/alloy or similar. I carry 1 with me when I travel anywhere out of suburbia.

    Haven't replaced mine yet at 110,000 but as soon as I need to top up coolant it will be done. Good time to clean out intake pipe work and MAF whilst it's off.

    Cheers Ean

  3. #3
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    Forgot to add that at no time did any of the land rover gauges or warning lights say anything about no coolant or overheating of the motor only a transmission fault. I have a scan gauge and also a separate temp gauge for motor and transmission (Engine Watchdog TM4).

    Ryall
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  4. #4
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    Did mine at around the 160k mark but I had a low coolant warning so topped up the water several times whilst looking. Ended up finding it with a LED torch at night , it seemed to make the coolant glow. I obviously found mine earlier than you, it was only a weep and in my driveway, some times you can be lucky.


    connock

  5. #5
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    May 2007
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    Byford, WA
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    Hi TDV6,
    As Ean mentioned I was looking at getting an aluminium one cast up, I know a small manufacturing company local to where I work. They have one of those 3D scanners that create wax models for the lost wax process of casting. The shape and internal porting was to complex, it just became to hard so I left it. The cost would also have been prohibitive.
    When mine started to leak my first indication that something was wrong was the smell of hot coolant. The coolant was running into the V and slowly evaporating, my second indicator was a leak from the front of the gearbox of coolant. The V was full and the coolant had started to trickle down the back of the engine. I had slight coolant usage but couldn't find the leak. The V can hold about 2 litres of coolant before it starts to drip out by the way.
    The way I checked was to get about 2 m of 8mm clear plastic tubing and feed one end past the oil filter into the bottom of the V and suck, after a short period of time the red fluid came into view, by the way it tastes horrible...........
    I modified a pair of wire cutters shaping the ends like hooks to get the EGR pipe clips on and off.

  6. #6
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    Quote Originally Posted by connock View Post
    it was only a weep and in my driveway, some times you can be lucky.

    I agree, a little weep at home in your own driveway sure beats crying and wailing somewhere out in the bush.

  7. #7
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    It looks to me that there is enough meat on the flange to bolt em together. Bit of araldite between , 4 or 5 bolts and bobs your uncle.
    Or do it before fitting a new one to support the adhesive against the pressure.
    Regards Philip A

  8. #8
    tasobb is offline Fossicker Silver Subscriber
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    Just returned from holidays with the family. noticed the low coolant warning on a few days before. topped it up and finally found the same problem. lucky found it before it became more costly.

  9. #9
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    Bit of a thread mine, but a little while back I seen that triumph rover spares have an alloy water outlet on their website:
    WATER OUTLET - Part Specials - Triumph Rover Spares South Australia
    Anyone tried one of these? At nearly $600 its a little pricey compared to the original plastic one, but you'd never have to replace it again
    Shane
    2005 D3 TDV6 loaded to the brim with 4 kids!
    http://www.aulro.com/afvb/members-rides/220914-too-many-defender-write-ups-here-time-d3.html

  10. #10
    Join Date
    Aug 2007
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    Mandurah WA
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    Beautiful bit of kit,pity it is hidden away Water Manifold Part Replacement - C8W0A Replacement (fits a range of vehicles) | eBay Worth a group buy?

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