 Fossicker
					
					
						Fossicker
					
					
                                        
					
					
						After ploughing through 21 pages of this, I wonder if some people are overlooking the fundamental law of electricity - it sucks, it doesn't push.
 Master
					
					
						Supporter
					
					
						Master
					
					
						SupporterFood for thought regarding the 12.2V system voltage reported. (other than the TSB previously mentioned)
It appears the 'Battery Monitoring System' will periodically deplete the battery voltage as part of it's self calibration. An extract from the workshop manual.
BMS Control Module Self Calibration
Periodically the BMS control module will initiate a self-calibration routine. To self-calibrate, the battery monitoring system first charges the battery to its full condition.
NOTE:If the vehicle is only driven for short periods the charging process could takea number of days to complete.
Once the battery is fully charged, the BMS control module will discharge the battery to approximately 75% of its full state of charge, but never lower than 12.2 V. The time taken to complete this part of the routine is dependent on the electrical load on the vehicle.
When the second part of the routine has been successfully completed, the BMS control module will return the battery to its optimum level of charge. The optimum level of charge will be between 12.6 V and 15 V, depending on battery condition, temperature and loading.
The BMS control module also monitors the primary battery condition with the engine switched off. If a low voltage condition is detected the BMS control module can request the infotainment system is switched off to protect battery voltage.
Last edited by Redback; 19th May 2015 at 07:07 AM. Reason: seperating words
Cheers, Mungus.
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Hi Mungus and thanks for that info.
I'll lay good money on that process being the route cause of the problems many D4 owners are having, where their D4 runs the battery discharge part of the process and then fails to reset the operating voltage levels of the alternator to the correct running levels required to charge and maintain the cranking battery.
In every case I have been involved with, where there has been a problem with continuos low voltage operation, as soon as the upgrade is carried out, the D4's voltage levels instantly rise to the high 14v levels.
This is a clear indication of a software problem and not a problem with the D4's alternator or anything else in the vehicle.
Also, as this discharge and test procedure is a periodical test, would point to why many of these constant low operating voltages just suddenly happen in vehicles that have otherwise been working fine.
I would suggest any owners of late model D4s should keep an eye on their operating voltage to see if they end up with this problem.
Continual low operating voltages like this will stuff the cranking battery, and while it is not an owner cost while under warranty, it could be very expensive outside warranty.
This part also clearly indicates, without any question, that under normal operation, the BMS DOES NOT ( SHOULD NOT ) allow the voltage to drop bellow that of a fully charged battery, contrary to some of the claims made earlier in this thread.
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