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Thread: Problem Charging Aux Batteries with Smart Charger

  1. #1
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    Problem Charging Aux Batteries with Smart Charger

    Hi, I'm in need of some advice. I have recently installed a Traxide D4-5U kit into my D4, with an additional third 80AH Thumper Battery in the back. It all seemed to work fine when charging from the cars alternator, however when I plugged a smart Charger into the Anderson plug at the back of the car to charge the batteries after they had been running a fridge for a day I noticed that the CTEK Charger (Multi XS 7000) did not complete its full cycle...in fact in the morning the Thumper battery had been cooked! I was under the impression that all batteries in the car could be charged from the rear Anderson plug with the Traxide Kit....obviously I'm wrong and have found out the hard way..by buggering up a battery.

    How does one go about re-charging the (connected) batteries in the car from a 240V charger without damaging the batteries? Surely they do not have to be disconnected from each other and individually charged?

    Cheers,
    Bill

  2. #2
    austastar's Avatar
    austastar is offline YarnMaster Silver Subscriber
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    Hi,
    I charge both batteries by connecting the charger across the starter battery when I have plenty of time and mains power available.

    In the bush I usually only connect across the Aux battery. The starter should by now have disconnected the two (traxide SC80), and the solar panel is used if solar gain is possible, or later in the afternoon I will fire up the generator to power the charger (multistage)

    I'm curious as to how a charger could cook a battery, unless the charger was faulty.

    Cheers

  3. #3
    alien's Avatar
    alien is offline A Keeper of the TGO Silver Subscriber
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    May I suggest to ring Tim and ask him what works with his kit.
    I run his gear but with a different set up so what works for me wont work for you.
    Cheers, Kyle



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  4. #4
    Tombie Guest
    Something was wrong with the Thumper or Charger to cook it with a simple charge.

    What mode was the charger in?

  5. #5
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    Quote Originally Posted by Tombie View Post
    Something was wrong with the Thumper or Charger to cook it with a simple charge.

    What mode was the charger in?
    Mmmm.... thumper has been fine up till now.....the charger was in "normal" mode & it normally indicates charging stage/levels via 4 led lights. Only got up to led 2. I'm wondering if the charger is not capable of charging three connected batteries?

  6. #6
    Tombie Guest
    The MXS 7.0 can charge up to 225Ah of batteries in its design spec.

    If the charger was in Power Supply mode it could potentially harm the Batteries but that's after a long time.

    How olds your Thumper and how discharged was it? Was it running any devices at the time?

  7. #7
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    Quote Originally Posted by Tombie View Post
    The MXS 7.0 can charge up to 225Ah of batteries in its design spec.

    If the charger was in Power Supply mode it could potentially harm the Batteries but that's after a long time.

    How olds your Thumper and how discharged was it? Was it running any devices at the time?
    The charger was in charge mode, not power supply mode.

    The thumper was about 3 yrs old.

    Fridge in car was off.

  8. #8
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    There is nothing magic about the Traxide system. All it does is disconnect the starter battery from the aux battery when the voltage drops enough. The rear Anderson plug is just a direct connection to the aux battery. If you apply a voltage to the Anderson plug it just applies that voltage minus losses in the wiring to anything connected to that circuit. It will also apply voltage to the starter battery if they are connected at the time.

    I'm not sure what you think is happening but that is all it is. The Traxide system won't affect anything that you plug into it and can't damage anything by itself. There is probably either a problem with the way you have plugged the Thumper into the system or the CTEK is faulty. Failing that, there could be a problem with dissimilar battery types being connected together. The starter battery is a calcium battery which can be charged at a higher voltage than AGM or conventional batteries but I don't know what your other two batteries are. Perhaps the Thumper didn't like the voltage that the car was providing to charge the starter battery and that was what cooked it. The CTEK wouldn't charge because the battery was already cooked.

    The Optima AGM battery that is usually used as the aux battery in D4's is more robust then most AGM batteries and doesn't mind high charge rates and voltages and is perfectly suited to the D4. It is possible that the thumper is not so suitable but you haven't provided any info on how it is connected to the system or what type of battery it has that I can see. Is it connected via the 12V plugs in the rear that are part of the Traxide kit?

    What do you mean by a cooked battery? Is it boiling, not holding charge, low voltage or what?
    Bob

    2010 D4 3.0TDV6 SE, ediff, LLAMS, 5 x GOE wheels, LT285/60R18 BFG K02's, GOE Compressor Guard, LR Tank, Mitch Hitch, ECB Bull Bar, Kaymar Rear Bar, Traxide, Safari Snorkel.
    2019 Discovery 5 SD6 SE, 20 inch wheels, 275/55R20 Nitto Grappler G2 tyres

  9. #9
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    Quote Originally Posted by BobD View Post
    There is nothing magic about the Traxide system. All it does is disconnect the starter battery from the aux battery when the voltage drops enough. The rear Anderson plug is just a direct connection to the aux battery. If you apply a voltage to the Anderson plug it just applies that voltage minus losses in the wiring to anything connected to that circuit. It will also apply voltage to the starter battery if they are connected at the time.

    I'm not sure what you think is happening but that is all it is. The Traxide system won't affect anything that you plug into it and can't damage anything by itself. There is probably either a problem with the way you have plugged the Thumper into the system or the CTEK is faulty. Failing that, there could be a problem with dissimilar battery types being connected together. The starter battery is a calcium battery which can be charged at a higher voltage than AGM or conventional batteries but I don't know what your other two batteries are. Perhaps the Thumper didn't like the voltage that the car was providing to charge the starter battery and that was what cooked it. The CTEK wouldn't charge because the battery was already cooked.

    The Optima AGM battery that is usually used as the aux battery in D4's is more robust then most AGM batteries and doesn't mind high charge rates and voltages and is perfectly suited to the D4. It is possible that the thumper is not so suitable but you haven't provided any info on how it is connected to the system or what type of battery it has that I can see. Is it connected via the 12V plugs in the rear that are part of the Traxide kit?

    What do you mean by a cooked battery? Is it boiling, not holding charge, low voltage or what?
    Thanks for the detailed advice. Your explanation at the beginning is what I expected to occur, ie, plug charger into Anderson plug at back of car and all three batteries would charge.(assuming start battery was still connected via the traxide controller).

    The Ctek charger has in the past successfully charged the Thumper on its own.

    Voltage whilst charging was just over 14v.

    The thumper is connected via Anderson plug into the Traxide kit. (The wiring was modified by Tim to allow for the 3rd battery in the car)

    This morning the thumper was very hot and smelly so I disconnected it from the system. Took the top off and the batteries inside the housing are swollen..voltage indicator is now showing 4-5V, so I assume a couple of cells are now stuffed. Whilst it was charging I noticed the amps input was low at around 1-2A. Normally it would start a lot higher than that & reduce over time.

    I'm assuming the cells inside the thumper are AGM, similar to the Optima.

    Based on your comments it seems that perhaps the thumper was on the way out?

    I'm a bit reluctant to plug the charger back into the rear Anderson plug with just the optima and start battery. Any way of testing the charger for faults, in case it was the cause?

  10. #10
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    sounds like the battery dropped a cell.


    to test the charger, find a battery thats not in the car and charge it
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