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Thread: Charging Weirdness

  1. #1
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    Charging Weirdness

    I regularly drive with my Gap IId tool hooked up. Monitor several engine parameters on my phone, including:

    Alternator Current
    Battery Current
    Battery Voltage
    State of Charge

    I can see how these vary with driving conditions and the way the smart charging system works so I understand all about that. When the battery is fully charged normal alternator current ~35 - 40 amps. Normal battery voltage 13.8v and normal battery current ~1 amp, might jumps to 4-5 amps on breaking or coasting.

    Today I jump in the car, drive off and notice the State of Charge is high ~98%. It's been on the charger all night, no biggy - it's a new battery, only 1 week old and just charging it because it's new.

    But then I notice the Battery Current is negative ~ -15 amps and the battery voltage is ~12.4v which means the battery is discharging. The alternator current is low ~20amps. Total current to run the vehicle is the normal ~35amps.

    As I drive I notice the state of charge to be falling in line with the battery discharging and as the state of charge declines I start to see the so called 'smart charging' kicking in aggressively. That is, when I brake the alternator springs to life and starts pumping out ~80 amps or more, the battery current rises to positive ~+20amps and battery voltage to ~14.6v.

    As soon as I take my foot off the brake its back to a negative battery current. If I coast, the smart charge kicks in just like when breaking.

    I drive about 30km. Battery state of charge has by now fallen to ~88%. When the alternator is working (on breaking or coasting) it's now putting out 100 amps easily so the alternator seems good just not working when driving normally.

    Basic problem - alternator only seems to be working properly when braking or coasting, where do I start looking for the source of this problem?
    2024 RRS on the road
    2011 D4 3.0 in the drive way
    1999 D2 V8, in heaven
    1984 RRC, in hell

  2. #2
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    I suspect that the battery monitor has to be reset after fitting the new battery.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  3. #3
    Tombie Guest
    Quote Originally Posted by Graeme View Post
    I suspect that the battery monitor has to be reset after fitting the new battery.
    Agree...

  4. #4
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    That was done when the new battery was fitted. To be sure did it again after noticing current draw from the battery while driving yesterday. No change in behaviour.

    No faults recorded. No lights on the dash.
    2024 RRS on the road
    2011 D4 3.0 in the drive way
    1999 D2 V8, in heaven
    1984 RRC, in hell

  5. #5
    Tombie Guest
    I don’t think it’s faulting at all.

    Over run charging is what it does, and cycling the battery down and back up is a good thing.

    Check your terminals are all nice and clean and tight.

    Sometimes too much information can be concerning and may just be normal (but monitor for a period of time for good measure).

    Have you checked on your GAP that your vehicle systems have all the latest updates?

  6. #6
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    Quote Originally Posted by Tombie View Post
    I don’t think it’s faulting at all.

    Over run charging is what it does, and cycling the battery down and back up is a good thing.

    Check your terminals are all nice and clean and tight.

    Sometimes too much information can be concerning and may just be normal (but monitor for a period of time for good measure).

    Have you checked on your GAP that your vehicle systems have all the latest updates?
    Well, if it's normal then it's something I never noticed before. Having said that, the previous battery was a dud (lasted a little under 12 months & replaced under warranty). That is, it would never accept much charge even when the BMS ramped up the voltage to 14.9v trying to get it to take some current.

    So seeing large drains and accepting large charges while driving is something I have never seen before but I have to say anything that leaves your battery in a lower state of charge than it was when you started doesn't qualify as 'smart' charging for me.

    Have to wonder whether the previous batteries demise was the result of the crazy charging algorithm or it was just a dud. It was a Varta G14, so no el cheapo. Problems with that battery is what caused me to start watching battery related parameters while driving in the first place.

    My BMS software is probably not up to date so I'll chase that up but going O/S for ~3 weeks on Sunday so nothing is going to progress in the short term.

    The BMS software can be updated using GAP's fast track system, yes?

    EDIT: attached screen shot showing current draw while driving. By this stage the battery SOC had dropped to 88% from the original 99% when started in the morning. At 88% SOC the alternator is still not supplying enough current to run the vehicle yet instantly puts out ~80+ amps the second the brake is touched and the battery will take 50 amps. Overall though, net battery current flow is negative because of flat road and even flowing traffic conditions - hence braking and coasting is not often required - hence the declining SOC.

    Gap Screenshot_20180629-113404.jpg
    2024 RRS on the road
    2011 D4 3.0 in the drive way
    1999 D2 V8, in heaven
    1984 RRC, in hell

  7. #7
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    IIRC LR specify that the battery is only maintained to 80% capacity so if more than that then the BMS may be allowing it to drop, saving fuel while doing so. As Tombie said, monitor it for a few weeks when you can.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  8. #8
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    Quote Originally Posted by Graeme View Post
    IIRC LR specify that the battery is only maintained to 80% capacity so if more than that then the BMS may be allowing it to drop, saving fuel while doing so. As Tombie said, monitor it for a few weeks when you can.
    Thanks, didn't know that.

    Bit of a worry when your running a fridge - solar charger does it's best to charge the battery to 100%. BMS does it's best to discharge the battery to 80%. Crazy IMO
    2024 RRS on the road
    2011 D4 3.0 in the drive way
    1999 D2 V8, in heaven
    1984 RRC, in hell

  9. #9
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    The amperage the alternator is pushing can't be right. It needs almost 60 A just to keep the systems running so the 26 from the alternator + the 13 battery doesn't make anywhere near 50+. Where is the shortfall coming from? The dual battery?

    I also have a problem understanding my charging system some days.

    Occasionally when the vehicle has stood for a couple of days with the fridge running & the batteries are down a bit it won't charge at all. The first time I noticed this feature, I drove for 45 min with no charging except on overrun & then it shot up to 200 A. After the first restart all was normal & the voltage shot up to 14.7 followed swiftly by the amps. Stop/start has worked every time since.

    When we stopped in Moranbah after travelling 900 km in 2 days from Brisbane, my vehicle battery was at 100% At the end of day 1 of the trip it was at 85%. Maybe it charges to 100% only on even numbered days of the month, who knows.
    + 2016 D4 TDV6

  10. #10
    LRD414's Avatar
    LRD414 is offline Super Moderator Subscriber
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    I too regularly watch the same battery related parameters in mine (MY14) on the Gap iiD and it doesn't behave in this way.
    Above approx 80% SoC the BMS really minimises the current running to the battery but there is always a trickle of positive current to the battery (0.5 - 1.0A).
    Below approx 60% SoC the BMS raises the current running to the battery, anywhere between 10-20A is normal, then it ramps down as the SoC rises.

    I think BMS behaviour may be different with the Traxide dual battery setup but can't confirm that as I've never run live values without the aux battery.
    But I do know someone who noticed a change in BMS behavior after fitting a Kickass VSR and aux battery; less periods of zero or negative current to the battery.

    So I suspect this may point towards the BMS needing an update.

    Cheers,
    Scott
    D4 TDV6 MY14 with Llams, Tuffant Wheels, Traxide DBS, APT sliders & protection plates, Prospeed Winch Mount w/ Carbon 12K, Mitch Hitch & Drifta Drawers
    Link to my D4 Build Thread
    D3 2005 V8 Petrol
    Ex '77 RRC 2 door. Long gone but not forgotten.

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