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Thread: Front upper & rear control arms

  1. #1
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    Front upper & rear control arms

    who has tackled the front upper control arms and also the rears top & bottom?

    What issues did you run into, what specialist tools?

    I'm thinking:

    - air hammer
    - ball joint sperator but which type?
    - gas torch - one of those yellow ones from bunning should suffice?

    - sockets sets and torque wrenches etc
    - bloody big hammer!

    What else?

  2. #2
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    I've done all my arms, never needed an air hammer or gas torch for any of them. You can get away with a decent hammer instead of the ball joint seperater - I good couple of whacks in the right sport and they seperate easy enough.

    You may also require a IID tool or similar to readjust the suspension calibration afterwards - on the occasions that I've needed to remove the height sensor rods from the arms it hasnt selttled in the correct position so a quick recal has been in needed
    Shane
    2005 D3 TDV6 loaded to the brim with 4 kids!
    http://www.aulro.com/afvb/members-rides/220914-too-many-defender-write-ups-here-time-d3.html

  3. #3
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    Plenty of write ups on Disco3.co.uk

  4. #4
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    No, I havent. What are the issues you are having?

    Ive only had the lower fronts replaced at the dealer at about 150,000kms when the 'knock' appeared under braking or acceleration - bushes in the lowers flogged out

    No other issues since then, not even a wheel alignment required.

    Replaced front and rear sway bar bushes with Supa-Pro poly and added adjustable linkages on the rear - makes a bit of a difference when towing.

  5. #5
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    2007 build D3, 240,000km. LCAs have been replaced 3 times from memory but all others are still original.

    I did replace sway bar bushes and trailing links last christmas. Thinking all the other control arm bushes and ball joints would be getting a bit tired after 11 years.

    How often do steering racks need to be done? Loaded question I know.

  6. #6
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    Funny video

    Brilliant info on rear arms.

    Park brake rebuild how-to at the end.

    YouTube

  7. #7
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    life of a steering rack on D3

    Quote Originally Posted by PeterOZ View Post
    2007 build D3, 240,000km. LCAs have been replaced 3 times from memory but all others are still original.

    I did replace sway bar bushes and trailing links last christmas. Thinking all the other control arm bushes and ball joints would be getting a bit tired after 11 years.

    How often do steering racks need to be done? Loaded question I know.

    I managed to get 300k out of mine, then they just put in a full new rack, but that was mostly on bitumen and very little off road, if that is a starting point.

  8. #8
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    Quote Originally Posted by PerthDisco View Post
    Funny video

    Brilliant info on rear arms.

    Park brake rebuild how-to at the end.

    YouTube
    I had to stop watching it, thats the land of hell when mechanical repairs to undo a nut and bolt require a power saw.
    Regards
    Daz


  9. #9
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    Quote Originally Posted by DazzaTD5 View Post
    I had to stop watching it, thats the land of hell when mechanical repairs to undo a nut and bolt require a power saw.
    It certainly incorporates every bit of DIY pain you can expect. Frozen parts, accidental breakage, broken tools, missing tools. The corrosion related issues just don’t happen in Australia unless you drive on the beach every day.

    He just about puts the car on its side at the end when he drives up that embakement.

  10. #10
    Join Date
    Mar 2016
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    Perth
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    Front upper & rear control arms

    Yep the salted roads are a killer to vehicle undersides over there
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

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