High KMS - Transfer case...

Thanks Josh.

I collected my Viton o-rings today but the tube of Moly GA50 assembly grease has an ETA of 20/7 although now waiting at the shop.

Thanks Josh.

So can i just remove propshafts and their stub ends to regrease tc splines, or does the entire transfer case have to come out?

I see the tc has one side hollow shaft and the other a stub shaft, both splined of course.

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Originally Posted by Eric SDV6SE

Thanks Josh.

So can i just remove propshafts and their stub ends to regrease tc splines, or does the entire transfer case have to come out?

I see the tc has one side hollow shaft and the other a stub shaft, both splined of course.

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Hey Eric,

I removed, the shield over the rear shaft, the rear shaft. The front shaft at the TC end. The rear mount. Pushed the TC up and removed the mount, sat a peice of ply under the rear of the box. Pulled the electrics and the breather. Pulled the box. The box has to come out to be regreased. The stock grease is pretty thick. You need a bit of time to clean it out. My TC wasn't all the slop in my drive train. But I'm glad I greased that shaft before it became a problem. The mates hoist is a real life saver.

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Originally Posted by josh.huber

Hey Eric,

I removed, the shield over the rear shaft, the rear shaft. The front shaft at the TC end. The rear mount. Pushed the TC up and removed the mount, sat a peice of ply under the rear of the box. Pulled the electrics and the breather. Pulled the box. The box has to come out to be regreased. The stock grease is pretty thick. You need a bit of time to clean it out. My TC wasn't all the slop in my drive train. But I'm glad I greased that shaft before it became a problem. The mates hoist is a real life saver.

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Eric, DIY Garage WA session? We can use the lifts there. I can do my valve body and TC regrease and you can do your TC regrease. Together we can help each other and enjoy a hoist!

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Originally Posted by DiscoJeffster

Eric, DIY Garage WA session? We can use the lifts there. I can do my valve body and TC regrease and you can do your TC regrease. Together we can help each other and enjoy a hoist!

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That's all good in theory. But you didn't mention beer?
The upper transfer bolts are bitches. The ones close to the top are bitches also. Maybe worse. The good news is the case isn't that heavy. I did it myself. But you could easily get two people under there and not destroy someone's back.

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Originally Posted by DiscoJeffster

Eric, DIY Garage WA session? We can use the lifts there. I can do my valve body and TC regrease and you can do your TC regrease. Together we can help each other and enjoy a hoist!

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I’m in! Many spanners make light work.

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Originally Posted by DiscoJeffster

Eric, DIY Garage WA session? We can use the lifts there. I can do my valve body and TC regrease and you can do your TC regrease. Together we can help each other and enjoy a hoist!

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Im in, when and where? I need to do an oul service too.

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Originally Posted by Eric SDV6SE

Im in, when and where? I need to do an oul service too.

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Where is DIY Garage Malaga. When. Good question. I need to find a weekend that would work.

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Originally Posted by justinc

Bearings, seals and snap rings. IIRC one of the bearings is not very common... whole kit around $340

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Hi Justin,

who do you source the overhaul kits from?

Thanks Roger

One service kit supplier

Transfer Case Repair Kit suitable for Discovery 3 4 Range Rover Sport

And you might be able to buy a kit from Transmissions R US. Pretty sure they had kits on the shelf when I was there.