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Thread: D3 AAircon compressor

  1. #1
    Join Date
    Dec 2020
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    D3 AAircon compressor

    I'm partway into removing the aircon compressor on my 2005 D3. The Haynes book is pretty vague about the process - i have removed a lot of pipework around the area and still can't remove the turbo inlet pipe. I'm looking at removing the upper suspension arm to improve access, but it will only be a marginal improvement.
    I will also be installing a new condenser with receiver drier.
    Is it normal practice to flush the evaporator and pipelines? If so what do people use?
    Should the new compressor be filled with oil on installation, and what quantity should that be?
    Is anyone local to Melbourne who has done this job and willing to have a phone hookup to talk it over?
    Any info is appreciated.

  2. #2
    Join Date
    Mar 2016
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    You are going to get a lot of opinions, so here’s mine. I flushed my front and rear evap using a flushing tool on my air compressor. I used shellite as my flushing agent. Flushed back and forth through both evaps. They say you can’t/shouldn’t flush through the TX valve, but I did and many do.
    Lot of air afterwards to dry out the shellite.

    As for oil, you should use AT LEAST as much as the design says. Your manual will tell you. I used a bit more to be sure. I had about 100ml in the compressor - maybe a bit more - in the sump. I drained it from new, measured how much was in it, then refilled it with the amount I wanted. I then added enough throughout the system to give me at least what was needed, plus I added an extra 30ml I think. It’s meant to be 160ml - I was around 190ml all up. I added some into the condenser, some into pipework.

    New, genuine o-rings at any point I opened. New schrader valves on your connectors.

    I installed a new compressor, condenser and drier. Had a shop degas and regas.

    Getting the compressor out is a battle. I took the front off my D4 and most of the side to get mine out. Didn’t have to remove any suspension components, but did remove the power steering pump.

    Good luck!
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  3. #3
    Join Date
    Oct 2012
    Location
    Perth
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    D3 AAircon compressor

    When I accessed the plastic coolant inlet very close to the AC pump i also changed all turbo hoses to silicone.

    I removed upper arm to get a better shot at the retaining bolt.

    You need to remove all the heat shields and from memory there’s is a well hidden very fiddly bolt to release the solid turbo hose joiner in order to get that out of the way. Lots of bleeding from the hand region I recall.

    Shane Shed did a video of changing his on YouTube. I have that very same comp in my spares after he parted out the car soon after that.

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