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Thread: Air Suspension Inactive, HDC error light and ABS warning light

  1. #1
    edward.barry Guest

    Air Suspension Inactive, HDC error light and ABS warning light

    Hi Folks

    Greetings from Ireland, yes we buy L322's here as well. This is my first post on this very entertaining and usefull site, so I'm hoping somebody has overcome my problems listed below.

    I have an Air Suspension Inactive, HDC error light and ABS warning light on my 2005 322. I am able to clear down the error using the functions in the instrument cluster, and provided I use the car on short journeys, the error lights do not re-appear.

    However, I have had to make 6 x 100 mile journeys over the last 2 weeks and on each journey, like clockwork, 20 - 25 minutes or 15 -20 miles or so into the journey, I get the "ping" and all 3 error lights flash up. The ride height reverts to standard (from motorway) and the ride height locked indicator comes on. Car handles fine (so far) and I have been able to continue my journey. When I get to my destination, I have been able to reset the error lights and the cycle continues!!!!

    The issue arose for the first time a couple of weeks back, when I was turning into the entrance of a friends farm, and had to accelarate to avoid a speeding car coming the other way. In accelerating over the cattle grid, the abs light flash and when I put my foot on the brake pedal, I could feel the tickle through my foot that mean't the ABS had engaged. Not sure if this had an impact, but the other error lights appeared quite soon after this event.

    Other than the error lights, the car and suspension is behaving normally, regulating the height as required and the suspension is level and all ride heights are achievable.

    Took the plunge and got my hands on a Hawkeye and it showed the error message "Implausible steering angle" which I took to mean the Steering Angle Sensor. As the car had been tracked and balanced just before the errors noted above had surfaced, I recalibrated the SAS before heaing off on a road test. Anyway, right on cue, errors re-appeared. I assume therefore that the SAS needs replacing.

    Has anyone out there done this and could you let me know whats involved? Regards Ed

  2. #2
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    Welcome Ed

    First thing to check is the battery, it's the easiest, quickest thing to check that will cause some interesting issues.
    L322 3.6TDv8 Lux

  3. #3
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    Exclamation Implausible Steering Angle

    Oops!!
    Last edited by RangieBit; 11th August 2011 at 11:14 AM. Reason: Forgot to read ENTIRE post thoroughly.

  4. #4
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    Unhappy OOPS

    Hi again Ed,

    Really should learn to re-read posts a couple of times . Missed that bit at the end where you mentioned resetting the SAS .

    I'm also with Harlie in checking you have a good power source as a large number of the ECUs are very sensitive to voltage drops and can flag faults if power drops below acceptable levels. So, check battery voltage and charge rate as a first point of diagnosis.

    The ABS and HDC both rely on wheel sensor input so I'd also check that you don't have a dodgy connection on any of the sensor harnesses in the wheel wells. I'd check that all the multiplugs on the wheel sensor harness are firmly seated. Does the Hawkeye show any ABS/Wheel Speed Sensor faults?

    To replace the SAS is not for the faint-hearted as it is at the bottom of the upper steering column assembly and requires the removal of the steering column to get to it. Not especially difficult but it is a lengthy process best done with another pair of hands to assist at times. This according to the schedule is about a 3-4 hour task and includes removal and re-fitting of a number of shrouds, many fascia panels, steering wheel and rotary coupler in addition to the actual upper column assembly.

    The process is documented quite well in the workshop manual on RAVE if you have a copy handy.

    Hope this helps.

    Cheers,
    Iain

  5. #5
    edward.barry Guest
    Thanks guys

    Battery is new, replaced about 6 months ago when we were up to our bellies in snow and "all the interesting things" started happening in the cold mornings. No problems on that score since, other than the requisite HDC Inactive waring first thing in the morning.

    I have looked at the ABS sensors, which on the face of it look fine, but as I have 2 lower suspension arms to replace, I am planning to replace the ABS sensors at the same time to be sure. If it ever stops raining here, I plan to do this over the weekend and see how we go from there.

    That being said, Hawkeye (Version 5) is not showing anything specific wrong with the ABS.

    I have RAVE and looked at the section on the removal of the SAS. Looks straightforward, apart from all the stripping and re-assembly.

    As a child I used to build model kits, the wife now reckons I've just gone 1:1 scale. Easy for her to say, she has one of those "bloody reliable" Subaru Legacy Outbacks, 1/2 the money and never a peep out of it, ah well!!!!

    Will keep you posted, thanks again.

    Regards
    Ed

  6. #6
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    Check the battery even though it is 6 months old. That way it is ruled out 100%.

    I dont trust the hawk eye as it doesnt do all the functions that others do, and it might be one of these missing functions that is your problem.

    I would try the RAC,

    RSW Solutions - All Comms Operation - YouTube

    and the EASC (suspension only but always installed into your car), and you may have more of an idea on what the fault is.

    I dont think it would be an abs sensor, as it happens in the same point of your journey, and you can re-set it.

    Andy

  7. #7
    Join Date
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    I'd get another wheel alignment done to be sure it wasn't knocked out on the grid. The bolts may not have been tightened properly on the recent alignment.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  8. #8
    edward.barry Guest
    Hi Folks

    Thanks for the suggestions. As the battery had been mentioned, I decided I'd better check it out, when I put a meter across it, it was registering 12.2 volts, which as I understand it, is technically discharged. Fired up the beast and with the motor running, alternator was only returning 13.4 volts, again under power.

    So I have the alternator out and it is being reconditioned, and meanwhile I have ordered a new belt and am awaiting delivery.

    Hopefully, when all is reconnected, I may have the solutions.

    I will keep you posted.

    Regards
    Ed

  9. #9
    edward.barry Guest
    Quick update Folks

    New alternator, all seems to be well, though I have to do a proper long road test to confirm. Fingers crossed. Thanks for all your inputs.

    Regards
    Ed

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