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Thread: TD6 Shudder problem

  1. #1
    Join Date
    May 2012
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    TD6 Shudder problem

    There may be some folk out there who have remembered the saga of my TD6 engine which has all sorts of issues following a dose (or doses) of diesel fuel that was blended with animal/vegetable oil plus it had 22 times the allowable limit of moisture.
    Injectors were rebuilt (some replaced) but this took some time and was done over time as local dealer's fault finding was a bit less than I might have hoped for.
    The last time I got the car back from them it had a knock in the engine which they said had nothing to do with them. An independant repair shop found they had left the boost sensor disconnected at the rear of the inlet manifold. Knock reduced now but still evident and this could be from bad fuel damaging a piston or as a result of the boost sensor having been left off for a few days.
    All comments will be welcomed.
    On top of that the auto has failed and the car has been with what I deem to be the best automatic transmission repair shop in my home state.
    After fitting two rebuilt transmissions that were each dyno tested before installation the car has a shudder at around 90 kph which is around torque convertor lock-up speed. The torque convertor has also been re-built twice and they cannot find anything that would cause the shudder and now beleive that it is engine related.
    The shudder is only evident at what I would call a critical speed and/or engine speed and then it disappears.
    The complete driveline has been checked and all is OK.
    Car has 114,000 kilometres on the clock and was purchased new.

    Has anyone ever experienced such a fault?

  2. #2
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    Yep, I've recently had a fully rebuilt tranny and a brand new transfer case installed and I have a slight shudder, normally on cruise control at about 80-90 km, in top gear when approaching a hill, before kickdown, it's gearbox, not engine...not sure quite what though!

  3. #3
    Join Date
    Mar 2007
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    When the gearbox was re-built did they replace the torque control solenoid in the box ? This is responsible for lock-up in the torque converter; if it wasn't operating properly than slippage or shudder could occur.
    This was one of the items we discussed in the H/D rebuild of the 5L40E a few pages back.

    https://docs.google.com/viewer?a=v&q...QcDLvo3cC7rw1A
    Last edited by Laurie; 5th June 2013 at 06:06 AM.

  4. #4
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    Solenoid

    I have no idea if they have replaced this item but I will inquire. Thanks for the lead.

  5. #5
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    May 2012
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    Quote Originally Posted by Summiitt View Post
    Yep, I've recently had a fully rebuilt tranny and a brand new transfer case installed and I have a slight shudder, normally on cruise control at about 80-90 km, in top gear when approaching a hill, before kickdown, it's gearbox, not engine...not sure quite what though!
    Was there any sign of this shudder before the original transmission failed?
    I certainly had not experiened it previously.
    I have only had a test drive at the auto shop but it came in as I was gently accelarating and at the same speed range as your car is experiencing the shudderer at.

  6. #6
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    Hi Uteman,

    I have the exact same problem and over the last few weeks have tried to sort it out.

    I had a fuel system problem causing a different type of judder so got this fixed first. replaced low pressure fuel pump and no1 injector and injector harness.
    with that fixed ok I took it to the auto transmission guy who is great and i trust him 100%. he agreed that it was the convertor playing up when trying to lock and unlock. he gave me the option off a new convertor and a check of the gearbox when it was out. but all things considered with my car having 215k on the clock i would be up for a gearbox and convertor at approx $7k, which seems about right.
    He rang me when he dropped the sump and said the fluid was low and dirty and recommended a flush and service to see if we can get a few more klms out of it.
    with this done the changes are a lot better and the delay going into drive when cold has gone. but the convertor judder is still there.
    I have learnt to get around this problem by knowing when its going to do it and moving the stick over to sport mode as this unlocks the convertor without any juddering at all. even at 100kph this doesnt rev too much and works a treat.
    the auto guy says see how it goes and if we can get another 12months out of it then great as he doesnt reckon it can do any more harm and wont suddenly break down on me.
    Ive done about 4k since and its going great as long as i manually unlock the convertor when required.

    hope this helps

    neil

  7. #7
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    Have you tried using Manual/Sport mode to compare the gear changes ?

    If the shudder disappears when using sport mode it's a fair indication of a drop of "inline pressure" ! As this mode increases line pressure for the performance gear changes.

    Laurie

  8. #8
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    May 2012
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    TD6 shudder

    Laurie: I will have to either get the shop to try this or travel there again for a further test drive but one way or the other I will check it out and get back to you. Thanks very much.

  9. #9
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    Uteman
    I forgot to ask initally, BUT did they flush the oil cooler system when the gearboxes failed ? if they didn't any debris would have been sent back to the T/C, pump and valve body and the breakdown of metal would start again straight away. If they didn't flush the system I would be asking for a full warranty re-build. These GM boxes are a nightmare , hence our seeking a alternative !

    Laurie

  10. #10
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    Quote Originally Posted by Laurie View Post
    Uteman
    I forgot to ask initally, BUT did they flush the oil cooler system when the gearboxes failed ? if they didn't any debris would have been sent back to the T/C, pump and valve body and the breakdown of metal would start again straight away. If they didn't flush the system I would be asking for a full warranty re-build. These GM boxes are a nightmare , hence our seeking a alternative !

    Laurie
    Good question to ask but yes this was done.
    At this stage I have not collected the car as they want to do one more test which invloves fitting a pressure indicator into the cooler lines to monitor the system whilst driving. If I have to take the car with the shudder and try to get it sorted as an engine problem and then find it cannot be fixed that way and then have to go back and forth I will not be a happy camper.

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