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Thread: fill plug gm box td6

  1. #1
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    fill plug gm box td6

    Mate was changing the gearbox fluid in his L322 TD6.
    He loosened the fill plug then drained the fluid,changed filter and cleaned the pan.Put it all back together and when he went to take the filler plug off it stripped the thread.
    Can anyone tell me if a helicoil will work in this situation and what size bolt would you fit back in. Is there any other solutions to fix this problem.
    Any help greatly appreciated.
    TIA
    DG

    2014 Freelander SE TD4
    2003 Range Rover TD6
    92 disco tdi manual sold
    95 disco tdi auto gone

  2. #2
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    It should work. The drain plug in my L322 engine (M62 BMW) stripped out so I dropped the lower sump and "helicoiled" it with a kit from China. It's been trouble-free for over 5 years. I put Aviation Form-a-Gasket on the helicoil before inserting. Not to lock it but to create a seal between the sump and the helicoil.

    Having said that, apparently there are better thread replacements than Helicoils for this application, e.g., Time-Serts.

    The original sump plug was very short but the sump thread was long. The sump plug should have been longer. In the short term while awaiting the helicoil kit from China I used a longer sump plug with an O-ring on it. Got it from SuperCrap, like this: Smart-O Sump / Drain Plug - M12 x 1.25mm | Supercheap Auto

    (helicoil not capitalised as it wasn't the genuine item.)
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



    RIP Bucko - Riding on Forever

  3. #3
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    His son came home and fixed the problem,apparently mate was using wrong tool to get hexhead out.
    Anyway all fixed now.
    DG

    2014 Freelander SE TD4
    2003 Range Rover TD6
    92 disco tdi manual sold
    95 disco tdi auto gone

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