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Thread: Viscous Coupling replacement

  1. #1
    Join Date
    May 2010
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    Viscous Coupling replacement

    I seem to be failing at step 1.

    How to fit a viscous coupling unit

    1) Remove front prop shaft

    2) Drain oil from transfer box

    3) Support gearbox and remove right hand gearbox mount

    4) Remove bolt holding Viscous Coupling housing to transfer box

    5) Rotate, to break silicone, and remove Viscous Coupling housing

    6) Remove flange nut and flange and press out Viscous Coupling

    7) Clean all joint faces

    8) Replace Viscous Coupling and reassemble in reverse order

    I just can't get a decent grip in the prop shaft nuts near the transfer box. Does anyone have a suggestion? I'd prefer not to remove the cross member if possible.

    Gary

  2. #2
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    When I tested my vc recently I had a 3/8drive 9/16 with a 6inch'ish' extension, and an open ended spanner on the bolt side. I had to rotate the prop shaft to get the last bolt though.

    It'd be interesting to test the vc with a tension wrench, as they're supposed to have a certain amount of initial resistance.

    Also, I'd be loosening the flange nut before you take it off the case.

  3. #3
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    Quote Originally Posted by benji View Post
    When I tested my vc recently I had a 3/8drive 9/16 with a 6inch'ish' extension, and an open ended spanner on the bolt side. I had to rotate the prop shaft to get the last bolt though.

    It'd be interesting to test the vc with a tension wrench, as they're supposed to have a certain amount of initial resistance.

    Also, I'd be loosening the flange nut before you take it off the case.
    Thank's Benji. I shall persevere tomorrow.

    As for the initial resistance I do not feel any resistance in the front wheel once it is raised off the ground. Hence it is stuffed

    Gary

  4. #4
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    none, zilj, squat, neine - shiezen kaputen ya!

  5. #5
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    Quote Originally Posted by benji View Post
    none, zilj, squat, neine - shiezen kaputen ya!
    Ya, kaputen

    Gary

  6. #6
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  7. #7
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    The tool DA1119 is almost indispensible for this sort of work. It's used across quite a few LR models. "Plan B" alternative (not real good) is a short thin-walled 3/8"drive 9/16" socket fitted with a "wobbly" extension bar to allow you to offset the ratchet. The nuts are nylocks and are supposed to be torqued to 50Nm (35 ft lbs) so they may be requiring significantly more than this to free them.

    I bought one of the DA119s a few yrs ago and I used it with a $70 1/2" drive 12V rattle gun (otherwise used for removing wheel nuts) on the 9/16" flange bolts. A 'gentle' touch up with 250 ft lbs pulse gets things moving. It's especially useful for removing the large flange nut

    Make sure you get a spare seal for the flange when removing the VC from its casing. The VC needs to be pressed out....
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  8. #8
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    Coogee, South of Fremantle, WA
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    [ame=http://www.youtube.com/watch?v=2x55RWIZc6E]Land Rover servicing tips, tricks and tools - DA1119 Prop'shaft bolt tool. - YouTube[/ame]

  9. #9
    Join Date
    May 2010
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    Thanks guys I will be getting one!

    In the meantime I have removed the 4 nuts on the end of the prop shaft that connects to the transfer case and managed to undo the big nut . I then thought whilst I'm on a roll why not try and remove the front bolts of the prop shaft and remove the prop shaft completely to give me a bit more room?

    image.jpg

    This is the reason why we should spend a bit more on good quality tools! I was lucky this time, and did not get hurt, but it could have been pretty nasty! I was using the open end on the nut without any extension bars on the spanner. It must have been the spinach I had for tea last night .

    Gary

  10. #10
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    Spinach alright! Nice job! I feel your pain mate, have been giving the tools a nice little workout these last few weeks!

    I hope the rest of your VC removal experience is pain free!

    Cheers
    Keithy

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