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Thread: Fuel pump issue

  1. #1
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    Fuel pump issue

    Hi all

    My rangie is having a hissyfit and decided not to play nice at the moment.

    I've tracked it down to no fuel/pump not working, but checking further the little 10 amp blade fuse under the bonnet is blowing all the time.

    It's not the original fuel pump.....aftermarket type been in a couple of years, I hear they tend to fail.....

    Could the fuel pump be seized causing the fuse to blow? Besides trying to chase down the entire wire path to look for a short.....
    Anyone got any thoughts on this.....don't mind putting in new original fuel pump if that's what it is, but rather not waste money if it's something else I need to fix obviously.

    Cheers

    Kev
    Kev
    2005 TDV6HSE D3
    2006 V8HSE D3
    99 TD5 D2 (Gone)
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  2. #2
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    A worn out pump can easily draw 10A, I'm surprised a fuel pump circuit doesn't run a 15A fuse. I've seen plenty of melted pumps, so unless the harness has been damaged by rubbing through I'd go for a new pump.

  3. #3
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    I assume you've done the usual fuel filter check/replacement if its a gems motor? I'd imagine a fuel pump wouldn't die because of it (and you seem to be blowing fuses), so it's not likely the issue, but worth checking?

    Good luck mate!

    Cheers
    Keithy

  4. #4
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    Quote Originally Posted by Keithy P38 View Post
    I assume you've done the usual fuel filter check/replacement if its a gems motor? I'd imagine a fuel pump wouldn't die because of it (and you seem to be blowing fuses), so it's not likely the issue, but worth checking?

    Good luck mate!

    Cheers
    Keithy
    I've not found a filter, and I believe there is only a strainer mesh attached to the pump in the tank.
    Kev
    2005 TDV6HSE D3
    2006 V8HSE D3
    99 TD5 D2 (Gone)
    97 RR Autobiography original (Gone)

  5. #5
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    Gems P38's are equipped with an external fuel filter on the drivers side under the vehicle! Thor P38's have the in-tank one.

    Cheers
    Keithy

  6. #6
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    I assume the bosch vehicles have a fuel return line.

    My brothers d1 and my gems p38 kept blowing the pump fuse, and both were tracked down to a blocked return line.

    We assumed as the pump is running at dead-head pressure it draws a lot more. Needless to say the pumps didn't last long.

    Sent from my GT-I9305T using AULRO mobile app

  7. #7
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    Quote Originally Posted by benji View Post
    I assume the bosch vehicles have a fuel return line.
    They don't. The fuel pressure regulator is integral with the pump.

  8. #8
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    Quote Originally Posted by Keithy P38 View Post
    Gems P38's are equipped with an external fuel filter on the drivers side under the vehicle! Thor P38's have the in-tank one.

    Cheers
    Keithy
    I shall pump up the air, to give room for my larger personage, and crawl under to investigate!

    There is no fuel at the rail, so either blocked line/filter or stuffed pump......maybe both now.

    Cheers
    Kev
    Kev
    2005 TDV6HSE D3
    2006 V8HSE D3
    99 TD5 D2 (Gone)
    97 RR Autobiography original (Gone)

  9. #9
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    Quote Originally Posted by TD50WA View Post
    I shall pump up the air, to give room for my larger personage, and crawl under to investigate!

    There is no fuel at the rail, so either blocked line/filter or stuffed pump......maybe both now.

    Cheers
    Kev
    PLEASE put some suitably sized wooden blocks between the bump stops and axle pads to prevent the vehicle from settling on you
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  10. #10
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    Quote Originally Posted by Hoges View Post
    PLEASE put some suitably sized wooden blocks between the bump stops and axle pads to prevent the vehicle from settling on you
    Yes, I have the emergency air lines with taps fitted so the valves cannot drop the car automatically, but being a good safety conscious bugger, I also use axle stands when sleeping, err, working under cars.

    Cheers
    Kev
    Kev
    2005 TDV6HSE D3
    2006 V8HSE D3
    99 TD5 D2 (Gone)
    97 RR Autobiography original (Gone)

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